• 제목/요약/키워드: Electro Discharge Machining

검색결과 71건 처리시간 0.03초

방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구 (A study for its Characteristics with Electric Variation in an Electrical Discharge Machining)

  • 신근하
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 춘계학술대회 논문집
    • /
    • pp.132-136
    • /
    • 1996
  • A Study is a experiment which is figure out to aptimum discharge cutting condition of the surfaceroughness, electric discharging speed and electro wear ratio with Ton Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine ; 1)Electrode is utilized Cu(coper) and Graphite. 2)Work piece is used the material of carbon steel. The condition of experiment is; 1)Current is varied 0.7(A) to 50(A). 2)Pulse time(Ton) is varied 3($\mu$s) to 240($\mu$s) and also Toff is varied 7($\mu$s) to 20($\mu$s). 3)The time of electric discharging to work piece in each time is 30(min) to 60(min) 4)After the upper side of work piece was measured in radius (5${\mu}{\textrm}{m}$) of syulus analyzed the surface roughness to made the table and graph of Rmax by yielding data. 5)Electro wear ratio is; \circled1Coper was measured cx-machining and post machining but the electronic baiance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume specific gravity and analyzed to made its table and graph on ground the data 6)In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V.R(Automatic Voltage Regulator). 7)The memory scope was sticked to the electric spark machine. 8)In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid, it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging According to above results, the surface roughness by the variation of electrodw and current was analyzed to compare KS(Korea Standards) It was decided the optimum condition of electric discharge cutting through analyzing the effect of electric discharge speed and electro wear ratio.

  • PDF

방전가공시 측면 플래싱 장치를 활용한 가공성 향상 (Improvements of Electro Discharge Machining Process using Side flushing Devices)

  • 신승환;박근;맹희영
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2003년도 추계학술대회
    • /
    • pp.334-343
    • /
    • 2003
  • The discharge gap clearly is to order and to promote the improvement of processing feature of die-sinking electro discharge machining(EDM). If creation carbon, which generated by Pyrolysis of EDM oil and processing pace power which is generated in between an electrode and a workpiece, are overproduced, they will lower the processing speed and roughness of the surface. Therefore, it is gone through an experiment and the flow analysis of EDM oil in order to improve the treatment of processing chips, which is an important problem by contriving a new flushing method. The condition of an electric discharge is not considered to be a progressing of processing. It is assumed that the flow of processing fluid is equal to the flow of processing chip, which is remaining in the discharge gap, and thus, analyzing then comparing with the data of the experiment and investigate its correlation.

  • PDF

측면 플래싱 장치를 이용한 형조 방전특성의 향상 (Improvements of Electro Discharge Machining characteristics using Side Flushing Devices)

  • 맹희영;박근;김성동
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.272-277
    • /
    • 2005
  • The discharge gap clearly is to order and to promote the improvement of processing feature of die-sinking electro discharge machining(EDM). If creation carbon, which generated by pyrolysis of EDM oil and processing pace power which is generated in between an electrode and a workpiece, are overproduced, they will lower the processing speed and roughness of the surface. Therefore, it is gone through the .flow analysis of EDM oil in order to improve the treatment of processing chips, which is an important problem by contriving a new flushing method. The condition of an electric discharge is not considered to be a progressing of processing. It is assumed that the flow of processing fluid is equal to the flow of processing chip, which is remaining in the discharge gap, and analyzing its correlation.

  • PDF

미세구멍 가공용 방전 가공기의 개발 및 시험 (The development and test of the electro-discharge machine for micro-drilling)

  • 백형창;김병희;장인배
    • 산업기술연구
    • /
    • 제19권
    • /
    • pp.1-7
    • /
    • 1999
  • This is the pre-study to pile up the basic technique for the electro-discharge machining in the field of micro-drilling. The machined chips are flowed out from the machining area by the flow arisen from the high speed rotation of the electrode. The cylindrical shape electrode, whose diameter is 0.5mm, is clamped by the three point clamping type clamper and the clamper is attached at the front shaft of the high speed rotating DC motor. The current for machining is controlled by pulse width modulation technique and the machining conditions such as frequency and duty ratio are changed to find out the effect of the variables for machined results.

  • PDF

마이크로 방전가공에서 Round Trip Method를 이용한 전극마모 보정 (Tool Electrode Wear Compensation using Round Trip Method for Machining Cavities in Micro EDM Process)

  • 박성준;김영태;민병권;이상조
    • 한국정밀공학회지
    • /
    • 제21권10호
    • /
    • pp.42-49
    • /
    • 2004
  • Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal process. The recent trend in reducing the size of product has given micro EDM a significant amount of research attention. Micro EDM is capable of machining not only micro holes and micro shafts as small as a few micrometers in diameter but also complex three dimensional micro cavities. But, longitudinal tool wear by electrical discharge is indispensable and this affects the machining accuracy in micro EDM process. Therefore, newly developed tool wear compensation strategy called round trip method is suggested and verified by experiment. In this method, machining depth of cut, overlap effect and critical travel length are also considered.

전기전도성 이방성 복합재료 방전가공의 수치모사 (Numerical Simulation of the Electro-discharge Machining Process of a Conductive Anisotropic Composite)

  • 안영철;천갑재
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.709-712
    • /
    • 2002
  • For the electro-discharge machining of an electro-conductive anisotropic composite, an unsteady state formulation was established and solved by Galerkin's finite element method. The distribution of temperature on work piece, the shape of the crater and the material removal rate were obtained in terms of the process parameters. As the spark was initiated the workpiece immediately started to melt and the heat affected zone was formed. The moving boundary of the crater was also identified with time. When the radial and axial conductivities were increased separately the temperature distribution and the shape of the crater were shifted in the same direction respectively and the material removal rate was found to be higher in the case of increasing radial conductivity rather than the axial conductivity.

  • PDF