• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.11
• /
• pp.171-178
• /
• 2004

This paper presents vibration characteristics of a wire cut discharge machine in which an electro-rheological brake actuator is used to control the wire tension. The ER brake actuator has several advantages including design simplicity, fast response time and real-time controllability. On the basis of the tension level required in the machine an appropriate size of the ER brake actuator is devised. The ER brake actuator is then incorporated with the machine and the field-dependent wire tension is experimentally evaluated. The straightness of the workpiece is also empirically investigated by changing the intensity of the electric field.

• The Journal of Korean Academy of Prosthodontics
• /
• v.39 no.1
• /
• pp.1-13
• /
• 2001

An absolutely passive fit at the interface with the superstructure and the abutment cylinders is need for implant longevity. In this study, a method of cast framework correction using spark erosion technology was evaluated. Electric discharge machining(EDM) is a process that uses electrical discharges, or sparks, to machine metal, The surface being machined is bombared with high-intensity electrical energy pulses that gradually melt away the stock until the desired configuration is obtained. Master model was fabricated by using metal block impression analogue, which fired 5 Branemark squared impression coping in an arc shaped metal block. Then framework using 4mm standard gold cylinder and type IV gold alloy was fabricated. In order to measure the fit of the framework we used both contact and noncontact coordinate measurement machine and data was processed by computer program. After superimposition of gold framework and master model numeric image data the distances between gold cylinder bearing surfaces and abutment replica bearing surfaces, and the angle deviations between gold cylinder and abutment replica centroid points were calculated. The results were as follows 1 The total mean distance (p<0.01) and standard deviation (p<0.001) between the gold cylinders and abutment bearing surfaces were significantly decreased after EDM 2. The total mean of maximum distances was significantly decreased after EDM (p<0.05). 3. After EDM, the mean angle deviation between centroid points was decreased.

• Proceedings of the KIEE Conference
• /
• 2003.07c
• /
• pp.1828-1830
• /
• 2003

Partial discharge(PD) tests are used to evaluate the insulation condition of stator windings in two 4.16kV and three 6.6kV motors. These tests were conducted using a conventional partial discharge detector(PDD) and turbine generator analyzer(TGA). Off-line PD measurements were performed on five high voltage motors. PD magnitudes ranged from 1000 pC to 5400 pC at the normal line-to-ground voltage. Five high voltage motors have been equipped with 80pF epoxy-mica coupler on the motor terminal box. The PD pulse from sensors were measured with the TGA instrument. TGA summarizes each plot with two Quantities such as the peak PD magnitude(Qm) and the total PD activity(NQN). The defect mechanisms of high voltage motor can be associated with PD patterns such as internal, slot and conductor surface discharges. The PDD and TGA test results of No. 4 motor showed that internal discharge was detected in voids of the groundwall insulation.

• Proceedings of the KIEE Conference
• /
• 2007.07a
• /
• pp.2052-2053
• /
• 2007

Recently, the importance of supplying the reliable electric power is increasing. Breaking insulation of stator winding is major cause of fault in rotator machine. On-line PD detecting is useful technique to diagnose rotator machine. However, interpretation of its results in time domain is very complex because of the mixed results with PD(Partial Discharge) and noise signal. Therefore, the results were analyzed in frequency domain by FFT (Fast Fourier Transform) to detect precise PD signals. The purpose of this paper is to describe the optimal frequency range to discriminate the PD and noise signal.

• Proceedings of the KIEE Conference
• /
• 2006.07c
• /
• pp.1472-1473
• /
• 2006

During normal machine operation, partial discharge(PD) measurements were peformed with turbine generator analyzer(TGA) in two high voltage motors(rated 6.6 kV). These high voltage motors were installed with 80 pF capacitive couplers at the terminal box. TGA summarizes each plot with two quantities such as the normalized quantity number(NQN) and the peak PD magnitude (Qm). The trend analyses of NQN and $Q_m$ value are available for monitoring of the insulation condition in stator windings of high voltage motors.

• Journal of Powder Materials
• /
• v.10 no.6
• /
• pp.430-435
• /
• 2003

The phenomenon of electrical explosion of conductors is considered in the context of the changes in the energy and structural states of the metal at the stages of energy delivery and relaxation of the primary products of EEC. It is shown that these changes are related to the forced interaction of an intense energy flux with matter and to the subsequent spontaneous relaxation processes. The characteristics of nano-sized metal powders are also discussed. The preferential gas media during EEC is Ar+$H_2$. An increase in $e/e_s$ (in the range of values studied) leads to a reduction in the metal content. For reactive powders obtained with high metal content, it is necessary to separate the SFAP fractions, which settled on the negative electrode of the electric filter.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.10a
• /
• pp.334-343
• /
• 2003

The discharge gap clearly is to order and to promote the improvement of processing feature of die-sinking electro discharge machining(EDM). If creation carbon, which generated by Pyrolysis of EDM oil and processing pace power which is generated in between an electrode and a workpiece, are overproduced, they will lower the processing speed and roughness of the surface. Therefore, it is gone through an experiment and the flow analysis of EDM oil in order to improve the treatment of processing chips, which is an important problem by contriving a new flushing method. The condition of an electric discharge is not considered to be a progressing of processing. It is assumed that the flow of processing fluid is equal to the flow of processing chip, which is remaining in the discharge gap, and thus, analyzing then comparing with the data of the experiment and investigate its correlation.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2005.05a
• /
• pp.272-277
• /
• 2005

The discharge gap clearly is to order and to promote the improvement of processing feature of die-sinking electro discharge machining(EDM). If creation carbon, which generated by pyrolysis of EDM oil and processing pace power which is generated in between an electrode and a workpiece, are overproduced, they will lower the processing speed and roughness of the surface. Therefore, it is gone through the .flow analysis of EDM oil in order to improve the treatment of processing chips, which is an important problem by contriving a new flushing method. The condition of an electric discharge is not considered to be a progressing of processing. It is assumed that the flow of processing fluid is equal to the flow of processing chip, which is remaining in the discharge gap, and analyzing its correlation.

• Proceedings of the KIEE Conference
• /
• 2001.07c
• /
• pp.1706-1708
• /
• 2001

Nondestructive tests are used to evaluate the insulation condition of stator windings in rotating machine. These tests included ac current, tan delta and maximum partial discharge. The insulation condition of stator windings was assessed by three test items. The stator windings were generally in good condition, wash, reimpregnation and rewind. It was confirmed that nondestructive tests were most useful method to indicate the insulation condition of stator windings.

• Journal of Welding and Joining
• /
• v.30 no.6
• /
• pp.74-79
• /
• 2012

It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.