• 소성∙가공
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• 제30권2호
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• pp.83-90
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• 2021

In this paper, a parametric study on the influence of friction between materials on pull force in single clinching is conducted using an axisymmetric elasto-plastic finite element method and law of Coulomb friction. An appropriate finite element analysis model is given, which minimizes the effect of the material model and numerical factors including the number of quadrilateral finite elements and blank radius. It is emphasized that the elasto-plastic material model should be employed because the elastic deformation of the internal region is affected more by the pull force. It has been shown that the pull force increases as friction coefficient increases and that the optimized friction coefficient is around 0.4, which is qualitatively comparable with its theoretical value. When the friction coefficient reaches 0.5 in the example studied, the neck fracture is predicted.

• 소성∙가공
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• 제11권3호
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• pp.223-230
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• 2002

Matched die forming technology has been used widely as a sheet metal forming method for a long time. This conventional method, however, needs a high cost and long delivery time to prepare a set of matched dies or, in many cases, several sets of dies. For more than ten years, some alternative methods using single die or non-matched dies have been developed and applied practically in various fields of industry. Elasto-forming, fluid forming, hydro-forming, and blow forming are some examples of these new methods. Recently, a dieless sheet forming technology using a reconfigurable matrix of punch elements has been developed, and started to be used in some industries such as aircraft and railroads. A new concept of dieless forming technology has also been proposed to overcome the drawback of the conventional dieless forming technology.

• Journal of Welding and Joining
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• 제8권4호
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• pp.69-75
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• 1990

In this paper, ultimate compressive strength of TMCP 50HT steel plates (yield stress .sigma.$_{o}$=36kg/mm$^{2}$) with HAZ softening is studied. Finite element method formulated by the author is applied to analyze the elasto-plastic large deflection behaviour of the plates. The influence of HAZ softening breadth, welding direction and slenderness ratio on the ultimate compressive strength is investigated. The results obtained are summarized as 1) With the increasing of the HAZ softening breadth, early plasticity on the plates is formed and then the ultimate compressive strength is decreased, in which about 8% of the ultimate strength for the plate with h/t=4(h: HAZ softening breadth, t: plate thickness) was reduced comparing with no HAZ softening. 2) The large decrease of the ultimate strength for the case that the welding direction is normal to the loading direction is occurred than the case that the welding direction is parallel to the loading direction. 3) The influence of HAZ softening on the ultimate compressive strength is serious for thick plates, while it may be negligible for thin plates.s.

• Coupled systems mechanics
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• 제8권6호
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• pp.537-553
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• 2019

In this paper we present geometrically exact Kirchhoff's initially curved planar beam model. The theoretical formulation of the proposed model is based upon Reissner's geometrically exact beam formulation presented in classical works as a starting point, but with imposed Kirchhoff's constraint in the rotated strain measure. Such constraint imposes that shear deformation becomes negligible, and as a result, curvature depends on the second derivative of displacements. The constitutive law is plasticity with linear hardening, defined separately for axial and bending response. We construct discrete approximation by using Hermite's polynomials, for both position vector and displacements, and present the finite element arrays and details of numerical implementation. Several numerical examples are presented in order to illustrate an excellent performance of the proposed beam model.

• 소성∙가공
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• 제13권2호
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• pp.129-136
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• 2004

Recently, instead of a matched die forming method requiring a high cost and long delivery term, a multi-point dieless forming method using a pair of matrix type punch array as flexible dies has been developed. Since the conventional multi-point dieless forming method has some disadvantages of difficulty in precise punch control and high-cost of equipment, a new concept of multi-point dieless forming method combined with an elasto-forming method has been suggested in this study. For optimal selection of elastomers, compression tests of rubbers, polyethylene and foams were carried out together with FEM analysis of the deformation behavior during sheet forming process using a rigid punch and elastomers. Compressive strain was concentrated on the upper central area of the elastomer under the punch, and the rubber exhibited higher concentration of the compressive strain than foams. Two-dimensional curved surface was formed successfully by the multi-point elasto-dieless forming method using an optimal combination of rubber and foam materials.

• 소성∙가공
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• 제10권5호
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• pp.411-417
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• 2001

A Comparative study on deep drawing of clad sheet is carried out to investigate the forming characteristics and the effectiveness of modified finite element analysis. An elasto-plastic finite element analysis Is developed to analyze the forming of clad sheet using explicit scheme and layered shell. Axisymmetric deep drawing of stainless clad metal sheet is performed and thickness distribution is obtained. The corresponding finite element analysis shows good agreement with the results. Some disagreement can be explained by the assumption of shell element and the complexity of deformation of clad sheet.

• 소성∙가공
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• 제12권4호
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• pp.302-307
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• 2003

Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.497-502
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• 2004

This paper presents applications of the objective stress rates to stress update algorithms for transient shell dynamic analysis within the context of explicit time integration. The hypo elasto-plastic materials are assumed in establishing constitutive equations. The derivation of the objective stress rates are investigated by use of the Lie derivative. Comparison results are given between the Kirchhoff and Cauchy stress formulation. The Jacobian determination algorithm proposed in this paper is presented in association with the Belytschko-Lin-Tsay shell theory. Several numerical examples are demonstrated including contact and non-contact examples, by which proposed algorithms are compared with respect to the accuracy and effectiveness.

• 터널과지하공간
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• 제10권2호
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• pp.173-179
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• 2000

절리면의 전단거동에서 나타나는 응력 및 변위의 비선형 특성을 탄소성해석에 의해 모사하는 경우 소성유동법칙이 해석결과에 미치는 영향을 검토하였다. Plesha의 절리구성모델을 적용하여 일정수직응력조건과 일정수직변위조건에서 수치직접전단시험을 실시하였다. 연상유동법칙을 적용하면 과도한 수직팽창이 예측되는 반면에 비연상유동법칙을 적용한 해석은 실제 절리거동을 잘 모사하고 있음을 보였다. 비연상유동법칙의 적용으로 강성행렬이 비대칭이 피는 단점을 보완하기 위해 비연상유동법칙을 적용하는 경우라도 요소의 접선강성행렬을 대칭화시키는 수치해석 기법이 제안되었다. 본래의 절리면과 동일한 소성변형을 일으키지만 연상유동법칙을 따르는 등가의 절리면을 가정함으로써 대칭인 탄소성행렬을 유도하였다. 일정수직음력조건에서 수티 직접전단시험을 실시하여 제안된 강성행렬 대칭화 기법의 유효성을 검증하였다.

• 해양환경안전학회지
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• 제20권6호
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• pp.738-745
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• 2014

본 논문에서는 탄소성 영역 내 패치 로딩 크기에 따른 알루미늄 합금 사각형 판의 초기 처짐 영향을 수치해석방법으로 이용한 탄성 및 탄소성 대변형 시리즈 해석을 수행하였다. 주변 지지조건은 단순지지로 가정하고 초기 처짐 크기(w/t), 종횡비(a/b), 세장비(b/t)를 고려하여 알루미늄 합금 A6082-T6 사각형 판의 임계 탄성 좌굴하중과 좌굴 후 거동을 검토하였다. 탄성 및 탄소성 대변형 시리즈 해석은 상용프로그램을 사용하였다. 초기 처짐 크기가 작을 경우 하중증가와 함께 면내 강성이 처음부터 감소하며 크기가 커질수록 훨씬 두드러지게 발생한다. 종횡비가 커질수록 초기항복강도는 점차 감소하며 판 두께가 두꺼울수록 패치 로딩 크기(l/b) 0.5 이후 초기 항복강도 감소비율은 얇은 두께보다 더 크게 발생한다.