• Title/Summary/Keyword: Elastic sheet

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A Study on the Air-Vent System of Complex Layer Applied Poly-Urethane Waterproofing Material and Air-Permeability Buffer Sheet (절연용 통기완충 시트와 폴리우레탄 도막 방수재를 복합 적층한 탈기 시스템에 관한 연구)

  • Oh, Sang-Keun;Park, Bong-Kyu;Ko, Jang-Ryeol;Park, Yoon-Chul;Kim, Su-Ryon
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.1
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    • pp.139-146
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    • 2002
  • This study deals with the characterizing and the application like as insulation materials in the joint part in concrete surface layer and waterproofing sheet especially for roof slabs. Using steel materials and butil-rubber tape to band waterproofing sheet and concrete surface together before this waterproofing system will be applied. It can be expected to both the curability and the watertightness by coating poly-urethane 2 or 3 times with sheet surface. Therefore this waterproofing system can be possible to protect water without the damage when vapor is going out from concrete and without air pockets because of the difference temperature inside and out. This system particularly consists of air bents and elastic waterproofing sheet considering the physical damage while water can cause purely physical damage. This system is one of the most efficient ways of waterproofing system without air pocket.

Mechanical Performance of Near-Optimized Sandwich Panels with Quasi-Kagome Truss Cores under Bending Load (준 카고메 트러스 심재를 갖는 최적화된 샌드위치 판재의 굽힘하중 하에서의 기계적 성능)

  • Lim, Chai-Hong;Joo, Jai-Hwang;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1025-1030
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    • 2007
  • Three kinds of metallic sandwich panels with quasi-Kagome truss cores have been analyzed on their mechanical behaviors subjected to bending load. According to the results of previous work on the optimal design, they were designed to have similarly high strength per weight with the identical overall sizes, i.e., the total length, the width, the core height. Differences were in the face sheet thickness and/or the thickness of the metal sheet from which the core was fabricated through expanding and bending processes. Under the bending load, they performed well as designed, as far as the maximum load is concerned. However, after the maximum load, the load-displacement curves were different each other depending on the slenderness ratio of the truss elements composing the quasi-Kagome truss cores and the face sheet thickness. Namely, the slenderness ratio and the face sheet thickness governed stability of the elastic and plastic buckling. Therefore, if energy absorption characteristics or structural stability as well as the maximum load capacity are to be achieved, the sandwich panel with thick truss members and thick face sheet should be selected.

The effect of plastic anisotropy on wrinkling behavior of sheet metal (소성 이방성이 박판의 주름 발생에 미치는 영향)

  • 양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.14-17
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    • 1999
  • The wrinkling behavior of a thin sheet with perfect geometry is a kind of compressive instability. The compressive instability is influenced by many factors such as stress state mechanical properties of the sheet material geometry of the body contact conditions and plastic anisotropy. The analysis of compressive instability in plastically deforming body is difficult considering all the factors because the effects of the factors are very complex and the instability behavior may show wide variation for small deviation of the factors. In this study the bifurcation theory is introduced for the finite element analysis of puckering initiation and growth of a thin sheet with perfect geometry. All the above mentioned analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme proposed by Riks. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. in order to investigate the effect of plastic anisotropy on the compressive instability a square plate that is subjected to compression in one direction and tension in the other direction is analyzed by the above-mentionedfinite element analysis. The critical stress ratios above which the buckling does not take place are found for various plastic anisotropic modeling method and discussed. Finally the effect of plastic anisotropy on the puckering behavior in the spherical cup deep drawing process is investigated.

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Study on Springback Control in Reconfigurable Die Forming (가변금형 성형에서 탄성회복 제어 연구)

  • Ha, S.M.;Park, J.W.;Kim, T.W.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.393-400
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    • 2008
  • Springback is one of the most difficult phenomena to analyze and control in sheet forming. Most of traditional springback control methods rely on experiences of skilled workers in industrial fields. This study focuses on prediction and generation of optimum reconfigurable die surfaces to control shape errors originated by springback. For this purpose, a deformation transfer function(DTF) was combined with finite element analysis of the springback in the 2D sheet forming model of elastic-perfectly plastic materials under the condition without blank holder. The results showed shape errors within 1% of the objective shape, which were comparable with analytically predicted errors. In addition to this theoretical analysis, DTF method was also applied to 2D and 3D sheet forming experiments. The experimental results showed ${\pm}0.5$ mm and ${\pm}1.0$ mm shape error distribution respectively, demonstrating that reconfigurable die surfaces were predicted well by the DTF method. Irrespective of material properties and sheet thickness, the DTF method was applicable not only to FEM simulation but also to 2D and 3D elasto-reconfigurable die forming. Consequently, this study shows that springback can be controlled effectively in the elasto-RDF system by using the DTF method.

Flexible Forming Process Analysis for Sheet Material Curved Surface Forming (박판소재 곡면성형을 위한 가변성형공정 해석)

  • Seo, Y.H.;Heo, S.C.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.118-121
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    • 2008
  • Flexible die is more efficacious than fixed die which is generally used in stretch forming process in view of production cost. Accordingly, in order to verily the validity of the flexible forming process, curved thin skin structure forming analyses using the fixed and flexible die were performed. As results, merit and demerit with regard to the fixed and flexible die were confirmed. The result of the stretch forming process analysis using the flexible die was better than that using the fixed die in view of the elastic recovery. However wrinkles were occurred on the sheet material due to die cavities between the punches in the flexible forming process, thus the solutions against these problems were presented.

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A study of model to improve the accuracy of Springback prediction on sheet metal forming (판재 성형품의 탄성회복예측 정밀도 향상을 위한 모델 연구)

  • Kim M. C.;Lee Y. S.;Kwon Y. N.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.47-52
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    • 2004
  • Springback comes from the release of residual stress after forming. The control of phenomenon is especially important in the sheet metal forming since there are no other practical methods available to correct the dimensional inaccuracy from springback. Therefore the accurate predication before the die machining has been a long goal in the Held of sheet metal forming. The aim of the present study is to enhance the prediction capability of finite element(FE) analysis for the springback phenomenon. For this purpose FE analysis for V-bending has been carried out with the commercial programs, LS-DYNA. The FE analysis results have been validated through the comparison of experimental. The experimental results measured directly by the strain gauge have given the confidence to FEA.

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Numerical Investigation of Forming Limit of Clad Coated Sheet Metals (클래드코팅재의 성형성에 대한 수치적연구)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.340-345
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    • 2003
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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A Comparative Study on Effect of Finite Element in Static Analysis of Sheet Metal Forming (판재성형 정적해석에서 유한요소의 영향에 대한 비교연구)

  • 윤용석;박종진
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.17-26
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    • 2000
  • A series of parametric study was performed for the investigation on the influence of analysis parameters to the solution behavior in the elastic-plastic-static analysis of several sheet metal forming processes, such as deflection by a point force under plane strain and axisymmetric conditions, plane strain bending by a punch, axisymmetric stretching by a punch, axisymmetric bulging by hydraulic pressure, and axisymmetric deep drawing by a punch. The parameters considered are kind of element, number of elements, integration scheme for elemental equation and friction coefficient. Results obtained for different selections of those parameters were compared with each other, experimental measurements and analytical solution.

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An Experimental Study on the Outside Waterproofing Construction Method of Underground Structures Using the High-Adhesion and High-Elasticity of Unvulcanized Sheet (비가황 고점착.고탄성의 균질시트를 이용한 지하 외방수공법에 관한 실험적 연구)

  • Shao, Xu-Dong;Kim, Seon-Hwa;Kwon, Ki-Joo;Kwak, Kyu-Sung;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.225-229
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    • 2009
  • It has been found that existing detects at the junction between waterproofing layer as well as the material and the surfaces of the construction when waterproofing sheet is employed in the currently used unground structures waterproofing technology, causing a series of problems such as the high cost to the maintenance for leakage and the durability. The purpose of this study is about reducing the waterpoofing defects in underground structures. consequently, the homogeneous sheet which has some quality such as the unvulcanizate, high-adhesion and high-elastic was examined on physical properties. As a test result, it was confirmed to have satisfied performance about the ks. However, it must be continued to study through mock-up test for confirming of site application.

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Experimental and FE Analysis to Improve the Accuracy of Springback Prediction on Sheet Metal Forming (판재 성형품의 탄성회복예측 정밀도 향상을 위한 실험 및 해석)

  • Lee Y. S.;Kim M. C.;Kwon Y, N.;Lee J. H.
    • Transactions of Materials Processing
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    • v.13 no.6 s.70
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    • pp.490-496
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    • 2004
  • Springback comes from the release of external loads after forming. The control of phenomenon is especially important in the sheet metal forming since there are no other practical methods available to correct the dimensional inaccuracy from springback. Therefore the accurate prediction before the die machining has been a long goal in the field of sheet metal forming. The am of the present study is to enhance the prediction capability of finite element (FE) analysis for the springback phenomenon. For this purpose FE analysis for V-bending has been carried out with the commercial programs, LS-DYNA. The FE analysis results have been validated through the comparison of experimental. The experimental results measured directly by the strain gauge have given the confidence to FEA.