• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.93-98
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• 1999

Generally, the - life of die is limited by fatigue fracture or dimensional inaccuracy originated from wear. In this paper, to predict the fatigue life of the dissimilar materials die, the stress and stxain histories of die can be predicted by the analysis of elasto-plastic finite element neth hod and the elastic analysis of die during the process analysis of workpiece. Using heat shrink fit analysis, initial stress of the k r t die is computed. Also, the stress-life curve of die material can be obtained through experiment. With the above two facts, we propose the analysis method of predicting fatigue life in die. In the proposed model, tlz analysis of elastic-plastic finite element method for material is carried out by using ABAQUS. Surface force resulted from the contacting border of the die and workpiece is tmnsformed into the nodal force of die to implement elastic analysis. Besides, the proposed analysis model of die is applied to the one material and the dissimilar materials extrusion die.

• Elastomers and Composites
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• v.54 no.4
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• pp.351-358
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• 2019

To evaluate the aging of a rubber pad in power window switch which is the part of a vehicle, the accelerated thermal aging test of rubber pad material is performed. Finite element analysis was performed using the nonlinear material constants of the rubber pad to calculate the operating force, and the Arrhenius relationship was derived from the aging temperature and time. The aging test was performed at 150, 180, 210, or 240 ℃ for 1 to 60 days. When the operating force of the rubber pad is changed by 10% from the initial value, the service life is expected to be 113 years, which is much longer than the life of the vehicle. This indicates that the aging life of the rubber pad is sufficiently safe and the operating force of the rubber pad during the life of the vehicle (20 years) was decreased by approximately 8.4%. By examining the correlation between the shear elastic modulus and operating force calculated from finite element analysis under each aging test condition, the changes in the operating force of the rubber pad and the shear elastic modulus showed good linear relationship. The aging life could be predicted by the change in shear elastic modulus and a process for predicting the aging life of automotive power window switch rubber pad parts is described herein.

• Steel and Composite Structures
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• v.33 no.2
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• pp.307-318
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• 2019

This is the first attempt to consider the nonlinear bending analysis of porous functionally graded (FG) thick annular and circular nanoplates resting on Kerr foundation. The size effects are captured based on modified couple stress theory (MCST). The material properties of the porous FG nanostructure are assumed to vary smoothly through the thickness according to a power law distribution of the volume fraction of the constituent materials. The elastic medium is modeled by Kerr elastic foundation which consists of two spring layers and one shear layer. The governing equations are extracted based on Hamilton's principle and two variables refined plate theory. Utilizing generalized differential quadrature method (GDQM), the nonlinear static behavior of the nanostructure is obtained under different boundary conditions. The effects of various parameters such as material length scale parameter, boundary conditions, and geometrical parameters of the nanoplate, elastic medium constants, porosity and FG index are shown on the nonlinear deflection of the annular and circular nanoplates. The results indicate that with increasing the material length scale parameter, the nonlinear deflection is decreased. In addition, the dimensionless nonlinear deflection of the porous annular nanoplate is diminished with the increase of porosity parameter. It is hoped that the present work may provide a benchmark in the study of nonlinear static behavior of porous nanoplates.

• Journal of Powder Materials
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• v.28 no.3
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• pp.253-258
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• 2021

There is increasing demand for the development of a new material with high strength, high stiffness, and good electrical conductivity that can be used for high-voltage direct current cables. In this study, we develop aluminum-based composites containing C₆₀ fullerenes, carbon nanotubes, or graphene using a powder metallurgical route and evaluate their strength, stiffness, coefficient of thermal expansion, and electrical conductivity. By optimizing the process conditions, a material with a tensile strength of 800 MPa, an elastic modulus of 90 GPa, and an electrical conductivity of 40% IACS is obtained, which may replace iron-core cables. Furthermore, by designing the type and volume fraction of the reinforcement, a material with a tensile strength of 380 MPa, elastic modulus of 80 GPa, and electrical conductivity of 54% IACS is obtained, which may compete with AA 6201 aluminum alloys for use in all-aluminum conductor cables.

• Advances in nano research
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• v.14 no.4
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• pp.335-353
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• 2023

The possibility of energy harvesting as well as controlled vibration of a three-layered beam consisting of two piezoelectric layer and one core layer made of nonpiezoelectric material is investigated using paradox-free local/nonlocal theory. The three-layered nanobeam is resting on an elastic foundation and subjected to a blast load. Also, the core layer is made of Nano-composites reinforced by CNTs and carbon fibers (MHCD). Governing equations as well as boundary conditions are obtained using Hamilton,s principle. The equations discretized by Generalized Differential Quadrature Method (GDQM) and solved by Newmark beta method. In addition, two differential and integral gains are employed for controlling the forced vibration. The size-dependency of the elastic foundation is considered using two-phase elasticity. The effect of elastic foundation, control gains, nonlocal factor, as well as parameters affecting the core material on the forced vibration and energy harvesting is investigated in detail. The equations as well as solution procedure is validated utilizing some compassion studies. This work can be a basis for future studies on energy harvesting and controlled vibration in small scales.

• Journal of the Korean Society of Industry Convergence
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• v.27 no.3
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• pp.573-580
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• 2024

Recently, the special alloy, for instance, such as Monel and Inconel, is used for valves, bolt/nuts, and fittings in semiconductor facility, FCEV(fuel cell electric vehicle) and hydrogen gas station, to reduce the hydrogen embrittlement. Even though the Monel material has high cost, it is recommended to use for the cases of ultra high pressure, ultra high leak-proof and so on. The purpose of this study is to investigate the characteristics of Monel material within elastic limit through the comparative analysis when Monel material is extruded or drawn. As the results, the deformation of Monel material was increased as the number of pass was increased, further, the deformation of Monel material by drawing was larger than that by extrusion. In the safety factor, the case that load is less than 420kN, the plastic deformation due to drawing could be happened faster than that due to extrusion. However, the case of more than 420kN, it showed that the plastic deformation for extrusion and drawing was almost similar.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.1 s.256
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• pp.89-96
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• 2007

A volume integral equation method (VIEM) is applied for the effective analysis of plane elastostatic problems in unbounded solids containing single isotropic inclusion of two different shapes considering composite fiber volume fraction. Single cylindrical inclusion and single square cylindrical inclusion are considered in the composites with six different fiber volume fractions (0.25, 0.30, 0.35, 0.40, 0.45, 0.50). Using the rule of mixtures, the effective material properties are calculated according to the corresponding composite fiber volume fraction. The analysis of plane elastostatic problems in the unbounded effective material containing single fiber that covers an area corresponding to the composite fiber volume fraction in the bounded matrix material are carried out. Thus, single fiber, matrix material with a finite region, and the unbounded effective material are used in the VIEM models for the plane elastostatic analysis. A detailed analysis of stress field at the interface between the matrix and the inclusion is carried out for single cylindrical or square cylindrical inclusion. Next, the stress field is compared to that at the interface between the matrix and the single inclusion in unbounded isotropic matrix with single isotropic cylindrical or square cylindrical inclusion. This new method can also be applied to general two-dimensional elastodynamic and elastostatic problems with arbitrary shapes and number of inclusions. Through the analysis of plane elastostatic problems, it will be established that this new method is very accurate and effective for solving plane elastic problems in unbounded solids containing inclusions considering composite fiber volume fraction.

• Geomechanics and Engineering
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• v.32 no.2
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• pp.159-177
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• 2023

In the present work, a simple and refined shear deformation theory is used to analyze the effect of visco-elastic foundation on the buckling response of exponentially-gradient sandwich plates under various boundary conditions. The proposed theory includes indeterminate integral variables kinematic with only four generalized parameters, in which no shear correction factor is used. The visco-Pasternak's foundation is taken into account by adding the influence of damping to the usual foundation model which characterized by the linear Winkler's modulus and Pasternak's foundation modulus. The four governing equations for FGM sandwich plates are derived by employing principle of virtual work. To solve the buckling problem, Galerkin's approach is utilized for FGM sandwich plates for various boundary conditions. The analytical solutions for critical buckling loads of several types of powerly graded sandwich plates resting on visco-Pasternak foundations under various boundary conditions are presented. Some numerical results are presented to indicate the effects of inhomogeneity parameter, elastic foundation type, and damping coefficient of the foundation, on the critical buckling loads.

• Interaction and multiscale mechanics
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• v.5 no.1
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• pp.13-26
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• 2012

In this paper, the wave propagation in a generalized thermo elastic plate embedded in an elastic medium (Winkler model) is studied based on the Lord-Schulman (LS) and Green-Lindsay (GL) generalized two dimensional theory of thermo elasticity. Two displacement potential functions are introduced to uncouple the equations of motion. The frequency equations that include the interaction between the plate and foundation are obtained by the traction free boundary conditions using the Bessel function solutions. The numerical calculations are carried out for the material Zinc and the computed non-dimensional frequency and attenuation coefficient are plotted as the dispersion curves for the plate with thermally insulated and isothermal boundaries. The wave characteristics are found to be more stable and realistic in the presence of thermal relaxation times and the foundation parameter. A comparison of the results for the case with no thermal effects shows well agreement with those by the membrane theory.

• Journal of Advanced Marine Engineering and Technology
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• v.26 no.4
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• pp.450-456
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• 2002

Die desig for manufacturing hooks from steel wires has been depended on empirical procedures based on trial and error method. To design die, at first the curvature and bending angle of hook are computed by using AutoCAD and developed program which is composed of Visual Basic. Then spring back should be considered because the elastic recovery of material is very important in bending process. In this study, bending analysis of elastic-plastic materials is applied to predict curvature of hook and spring back. Therefore, systematic procedure of die design for bending hook is achieved to consider elastic recovery in terms of hook shapes. Experimental results are good agreement with calculated results.