• Title/Summary/Keyword: Elastic material

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A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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Determination of Elastic Modulus by Time Average ESPI and Euler-Bernoulli Equation (Time Average ESPI와 Euler-Bernoulli 방정식에 의한 탄성계수 측정)

  • Kim, Koung-Suk;Lee, Hang-Seo;Kang, Young-June;Kang, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.69-74
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    • 2007
  • The paper proposes a new sonic resonance test for a elastic modulus measurement which is based on time-average electronic speckle pattern interferometry(TA-ESPI) and Euler-Bernoulli equation. Previous measurement technique of elastic constant has the limitation of application for thin film or polymer material because contact to specimen affects the result. TA-ESPI has been developed as a non-contact optical measurement technique which can visualize resonance vibration mode shapes with whole-field. The maximum vibration amplitude at each vibration mode shape is a clue to find the resonance frequencies. The dynamic elastic constant of test material can be easily estimated from Euler-Bernoulli equation using the measured resonance frequencies. The proposed technique is able to give high accurate elastic modulus of materials through a simple experiment set up and analysis.

Effect of the Elasticity Modulus of the Jig Material on the Blade Edge Shape in the Grinding Process of Sapphire Medical Knife - Part 2 Verification of the Chipping Phenomenon and Elastic Modulus of the Jig Material (사파이어 의료용 나이프의 연삭가공에서 지그의 탄성계수가 날 부 형상에 미치는 영향 : 제2보 탄성계수와 치핑 현상의 검증)

  • Shin, Gun-Hwi;Kang, Byung-Ook;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.63-68
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    • 2017
  • This study determines the selection of an appropriate jig material for the blade edge of the medical sapphire knife. The physical properties of the jig material affects the edge shape and chipping phenomenon in machining of the medical sapphire knife. If a grinding wheel is used, brittle workpieces such as sapphire are easily damaged by the propagation of cracks because the grinding force significantly increases. It is important to constantly maintain the grinding force in the grinding process of the brittle materials. The grinding force can be kept constantly by inducing the elastic deformation of the Jig material because the elastic deformation of brittle work-piece is negligibly low. The chipping phenomenon may be reduced by selecting the proper Jig material. Aluminum, copper, stainless steels and carbon steel were used as Jig materials. The experiment was conducted using a cast iron grinding wheel, which was installed on a conventional grinding machine with the ELID grinding system. The thickness and width of the chipping area were measured using an optical microscope and FE-SEM to analyze the shape of the blade edge. According to the experiment result, the chipping phenomenon decreased, and the sharp edge was formed when the jig materials with low elastic modulus were used.

Static displacement and elastic buckling characteristics of structural pipe-in-pipe cross-sections

  • Sato, M.;Patel, M.H.;Trarieux, F.
    • Structural Engineering and Mechanics
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    • v.30 no.3
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    • pp.263-278
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    • 2008
  • Structural pipe-in-pipe cross-sections have significant potential for application in offshore oil and gas production systems because of their property that combines insulation performance with structural strength in an integrated way. Such cross-sections comprise inner and outer thin walled pipes with the annulus between them fully filled by a selectable thick filler material to impart an appropriate combination of properties. Structural pipe-in-pipe cross-sections can exhibit several different collapse mechanisms and the basis of the preferential occurrence of one over others is of interest. This paper presents an elastic analyses of a structural pipe-in-pipe cross-section when subjected to external hydrostatic pressure. It formulates and solves the static and elastic buckling problem using the variational principle of minimum potential energy. The paper also investigates a simplified formulation of the problem where the outer pipe and its contact with the filler material is considered as a 'pipe on an elastic foundation'. Results are presented to show the variation of elastic buckling pressure with the relative elastic modulus of the filler and pipe materials, the filler thickness and the thicknesses of the inner and outer pipes. The range of applicability of the simplified 'pipe on an elastic foundation' analysis is also presented. A brief review of the types of materials that could be used as the filler is combined with the results of the analysis to draw conclusions about elastic buckling behaviour of structural pipe-in-pipe cross-sections.

A mathematical approach for the effect of the rotation on thermal stresses in the piezo-electric homogeneous material

  • Ramady, Ahmed;Dakhel, B.;Balubaid, Mohammed;Mahmoud, S.R.
    • Computers and Concrete
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    • v.25 no.5
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    • pp.471-478
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    • 2020
  • In this work, the analytical solution for the stresses in piezo-thermo-elastic homogeneous, transversely isotropic material under the effect of the rotation has investigated. The thermoelasticity theory has used to study the problem. The material subjected to boundary conditions. Finally, the numerical solution has carried out piezo - thermo-elastic material under the effect of rotation, to illustrate the analytical development. The corresponding simulated results of various physical quantities such as the displacements and the stresses, the temperature and the electrical displacement have presented graphically.

Development and Verification of Micro-indentation Technique for Material Property Evaluation of Hyper-elastic Rubber (초탄성고무 물성평가용 미소압입시험법 개발 및 검증)

  • Lee, Hyung-Il;Lee, Jin-Haeng
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.132-137
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via [mite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions. which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress.strain curve with an average error less than 3%.

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Exact thermoelastoplastic analysis of FGM rotating hollow disks in a linear elastic-fully plastic condition

  • Nadia Alavi;Mohammad Zamani Nejad;Amin Hadi;Anahita Nikeghbalyan
    • Steel and Composite Structures
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    • v.51 no.4
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    • pp.377-389
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    • 2024
  • In the present study, thermoelsatoplastic stresses and displacement for rotating hollow disks made of functionally graded materials (FGMs) has been investigated. The linear elastic-fully plastic condition is considered. The material properties except Poisson's ratio are assumed to vary in the radial direction as a power-law function. The heat conduction equation for the one-dimensional problem in cylindrical coordinates is used to obtain temperature distribution in the disk. The plastic model is based on the Tresca yield criterion and its associated flow rules under the assumption of perfectly plastic material behavior. Exact solutions of field equations for elastic and plastic deformations are obtained. It is shown that the elastoplastic response of the functionally graded (FG) disk is affected notably by the radial variation of material properties. It is also shown that, depending on material properties and disk dimensions, different modes of plastic deformation may occur.

Analysis of the upsetting type process for spur gear cold forging using 3D-FEM (3차원 유한요소법을 이용한 Upsetting Type Spur Gear 냉간 단조 공정 해석)

  • Chun S.H.;Lee Y.S.;Kwon Y.N.;Lee J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.135-138
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    • 2004
  • Since the upsetting type is superior to an extrusion type to get the dimensional accuracy of cold forged spur gear, the upsetting type process far spur gear cold forging has been studied. FE analysis of upsetting type process fur spur gear cold forging was performed to investigate about flow pattern of workpiece and die stress. To analyze the elastic characteristics of die, both rigid and elastic material model were used during loading stage. Under-filled defects were detected In lower portions of spur gear forged by upsetting type in experimental. When the elastic material model for die was used, the under-filled defects could be predicted. On the other hand, if the material model of die was rigid, the defects could not been presented because the die deflection was not considered.

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Electromagnetothermoelastic behavior of a rotating imperfect hybrid functionally graded hollow cylinder

  • Saadatfar, M.;Aghaie-Khafri, M.
    • Smart Structures and Systems
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    • v.15 no.6
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    • pp.1411-1437
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    • 2015
  • The electro-magneto- thermo-elastic behavior of a rotating functionally graded long hollow cylinder with functionally graded piezoelectric (FGPM) layers is analytically analyzed. The layers are imperfectly bonded to its inner and outer surfaces. The hybrid cylinder is placed in a constant magnetic field subjected to a thermo-electro-mechanical loading and could be rested on a Winkler-type elastic foundation. The material properties of the FGM cylinder and radially polarized FGPM layers are assumed to be graded in the radial direction according to the power law. The hybrid cylinder is rotating about its axis at a constant angular velocity. The governing equations are solved analytically and then stresses, displacement and electric potential distribution are calculated. Numerical examples are given to illustrate the effects of material in-homogeneity, magnetic field, elastic foundation, applied voltage, imperfect interface and thermo-mechanical boundary condition on the static behavior of a FG smart cylinder.

Magneto-thermo-elastic analysis of a functionally graded conical shell

  • Mehditabar, A.;Alashti, R. Akbari;Pashaei, M.H.
    • Steel and Composite Structures
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    • v.16 no.1
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    • pp.77-96
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    • 2014
  • In this paper, magneto-thermo-elastic problem of a thick truncated conical shell immersed in a uniform magnetic field and subjected to internal pressure is investigated. Material properties of the shell including the elastic modulus, magnetic permeability, coefficients of thermal expansion and conduction are assumed to be isotropic and graded through the thickness obeying the simple power law distribution, while the poison's ratio is assumed to be constant. The temperature distribution is assumed to be a function of the thickness direction. Governing equations of the truncated conical shell are derived in terms of components of displacement and thermal fields and discretised with the help of differential quadrature (DQ) method. Results are obtained for different values of power law index of material properties and effects of thermal load on displacement, stress, temperature and magnetic fields are studied. Results of the present method are compared with those of the finite element method.