• Title/Summary/Keyword: Effective Production

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Manufacturing process improvement of offshore plant: Process mining technique and case study

  • Shin, Sung-chul;Kim, Seon Yeob;Noh, Chun-Myoung;Lee, Soon-sup;Lee, Jae-chul
    • Ocean Systems Engineering
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    • 제9권3호
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    • pp.329-347
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    • 2019
  • The shipbuilding industry is characterized by order production, and various processes are performed simultaneously in the construction of ships. Therefore, effective management of the production process and productivity improvement form important key factors in the industry. For decades, researchers and process managers have attempted to improve processes by using business process analysis (BPA). However, conventional BPA is time-consuming, expensive, and mainly based on subjective results generated by employees, which may not always correspond to the actual conditions. This paper proposes a method to improve the production process of offshore plant modules by analysing the process mining data obtained from the shipbuilding industry. Process mining uses information accumulated from the system-provided event logs to generate a process model and determine the values hidden within the process. The discovered process is visualized as a process model. Subsequently, alternatives are proposed by brainstorming problems (such as bottlenecks or idle time) in the process. The results of this study can aid in productivity improvement (idle time or bottleneck reduction in the production process) in conjunction with a six-sigma technique or ERP system. In future, it is necessary to study the standardization of the module production processes and development of the process monitoring system.

능성어(Hyporthodus septemfasicatus)의 산업적 양식을 위한 수정란 대량생산 (The Mass Production of Fertilized Eggs for Industrial Aquaculture of the Convict Grouper Hyporthodus septemfasicatus)

  • 박충국
    • 한국수산과학회지
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    • 제54권1호
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    • pp.31-37
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    • 2021
  • The mass production of fertilized eggs of the convict grouper Hyporthodus septemfasciatus was studied from 2013 to 2020 for industrial aquaculture. The experiment was divided into two groups. Group 1 broodstock was raised from wild-caught fry and used from 2013 to 2020. Group 2 broodstock was raised from artificially propagated fry and used from 2019 to 2020. Males used to collect sperm for artificial insemination weighed more than 7 kg. The effects of various hormones on artificial ovulation were investigated from 2013 onward. Among these, luteinizing hormone-releasing hormone analogue (LHRHa) at 100 ㎍/kg body weight showed the most effective results and was used for artificial egg collection from 2014 onward. In Group 1, the average total egg production per year, average egg production per individual, fertilization rate, and hatching rate were 26,143 mL, 609.7 mL, 93.3%, and 91.8%, respectively, and in Group 2, were 2,750 mL, 316.5 mL, 92.1%, and 90.4%, respectively. Based on these results, we showed that a large number of fertilized eggs for artificial seeding could be produced consistently. Moreover, the mass production of fertilized eggs in Group 2 establishes a foundation for the complete aquaculture cycle of H. septemfasciatus.

Implementation of Digital Management System for the Enterprises Development and Distribution in Aviation Industry

  • TIKHONOV, Alexey;SAZONOV, Andrey
    • 유통과학연구
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    • 제20권9호
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    • pp.39-46
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    • 2022
  • Purpose: At the industrial sites of aviation enterprises there is a significant optimization of the main production processes through the use of advanced digital technologies. The most promising are the latest technologies of industrial Internet of Things, active use of big data and practical application of artificial intelligence in production. Research design, data and methodology:The process of creating a competitive product in the high-tech aviation sector is actively linked to the investment appeal of aircraft and helicopter construction products, which is built on the basis of reducing production and time costs through the creation of an effective digital system. Results: The aviation cluster of Rostec State Corporation is currently being transformed in a significant way. The leading enterprises of the Russian aviation industry are actively mastering cooperation schemes using integrated digital management principles and the widespread introduction of digital products from leading Russian vendors. Conclusions: Following the transition to electronic aircraft design technologies and modern materials in the production of aircraft, UAC continues to improve all production processes through robotization and optimization of technological processes, due to the introduction of aircraft assembly technology in accordance with digital models.

Exploring the Impact of Pesticide Usage on Crop Condition: A Causal Analysis of Agricultural Factors

  • Mee Qi Siow;Yang Sok Kim;Mi Jin Noh;Mu Moung Cho Han
    • 스마트미디어저널
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    • 제12권10호
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    • pp.29-37
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    • 2023
  • Human lifestyle is affected by the agricultural development in the last 12,000 years ago. The development of agriculture is one of the reasons that global population surged. To ensure sufficient food production for supporting human life, pesticides as a more effective and economical tools, are extensively used to enhance the yield quality and boost crop production. This study investigated the factors that affect crop production and whether the factors of pesticide usage are the most important factors in crop production using the dataset from Kaggle that provides information based on crops harvested by various farmers. Logistic regression is used to investigate the relationship between various factors and crop production. However, the logistic regression is unable to deal with predictors that are related to each other and identifying the greatest impact factor. Therefore, causal discovery is applied to address the above limitations. The result of causal discovery showed that crop condition is greatly impacted by the estimated insects count, where estimated insects count is affected by the factors of pesticide usage. This study enhances our understanding of the influence of pesticide usage on crop production and contributes to the progress of agricultural practices.

Hansenula anomala var. anomala에 의(依)한 구연산 생산(生産)에 관(關)한 연구(硏究) (Studies on the Citric Acid Production by Hansenula anomala var. anomala)

  • 오만진;박윤중;이석건
    • 한국식품과학회지
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    • 제5권4호
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    • pp.215-223
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    • 1973
  • 각종 시료(各種 試料)로부터 구연산생성능(酸生成能)이 있는 효모(酵母)를 검색(檢索)하여 우수균주(優秀菌株)로서 Strain No. 13을 선정(選定)하고 이를 동정(同定)함과 아울러 구연산(酸) 생산조건(生産條件)을 검토(檢討)한 결과(結果)는 다음과 같다. 1) 선정균주(選定菌株)는 Lodder의 분류법(分類法)에 의(依)하여 Hansenula anomala var. anomala로 동정(同定)되었다. 2) 10% glucose를 함유(含有)하는 기본배지(基本培地)에 있어서 구연산(酸) 생산(生産)의 최적조건(最適條件)은 $CaCO_3$ 첨가농도(添加濃度) 3%, 배양온도(培養溫度) $30^{\circ}C$, 진탕속도 110 oscillus/min 이였다. 3) 배지(培地) 중(中)의 질소원(窒素源)으로서는 0.1% $NH_4Cl$이 가장 좋았으며 peptone 등(等)의 유기질소원(有機窒素源)은 균주생육(菌株生育)에 있어서 $NH_4Cl$보다 좋았으나 구연산생산(酸生産)은 저하(低下)되었다. 4) 당질(糖質)로서 glucose를 사용(使用)하는 경우 구연산(酸)의 대당수율(對糖收率)은 glucose 농도(濃度) 10% 정도(程度)에서 가장 양호(良好)하였다. 5) 채종유박(菜種油粕), 들깨박(粕) 탈지미당(脫脂米糖) 등(等)은 구연산생성(酸生成)을 증가(增加) 시켰으며 0.2% yeast extract 사용시(使用時)에 비(比)하여 5% 채종유박(菜種油粕) 추출액(抽出液) 사용시(使用時)는 구연산(酸)이 약(約) 40% 증산(增産)되었다. 6) 배지(培地) 중(中)의 $KH_2PO_4$의 최적농도(最適濃度)는 0.05%, $MgSO_4{\cdot}7H_2O$의 최적농도(最適濃度) 0.025% 이였다. 7) 최적조건하(最適條件下)에서 균(菌)의 생육(生育)은 5일(日)까지, 구연산생성(酸生成)은 6일(日)까지 계속(繼續) 증가(增加)하였으며 6일(日) 배양시(培養時) 대당(對糖) 46%의 구연산(酸)을 얻었다.

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디스패칭 룰 기반의 Advanced Planning and Scheduling (APS) 시스템 활용 사례연구 (A Case Study on Application of Dispatching Rule-Based Advanced Planning and Scheduling (APS) System)

  • 이재용;신문수
    • 산업경영시스템학회지
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    • 제38권3호
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    • pp.78-86
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    • 2015
  • Up-to-date business environment for manufacturers is very complex and rapidly changing. In other words, companies are facing a variety of changes, such as diversifying customer requirements, shortening product life cycles, and switching to small quantity batch production. In this situation, the companies are introducing the concept of JIT (just-in-time) to solve the problem of on-time production and on-time delivery for survival. Though many companies have introduced ERP (enterprise resource planning) systems and MRP (material requirement planning) systems, the performance of these systems seems to fall short of expectations. In this paper, the case study on introducing an APS (advanced planning and scheduling) system based on dispatching rules to a machining company and on finding a method to establish an efficient production schedule is presented. The case company has trouble creating an effective production plan and schedule, even though it is equipped with an MRP-based ERP system. The APS system is applied to CNC (computer numerical control) machines, which are key machines of the case company. The overall progress of this research is as follows. First, we collect and analyze the master data on individual products and processes of the case company in order to build a production scheduling model. Second, we perform a pre-allocation simulation based on dispatching rules in order to calculate the priority of each order. Third, we perform a set of production simulations applying the priority value in order to evaluate production lead time and tardiness of pre-defined dispatching rules. Finally, we select the optimal dispatching rule suitable for work situation of the case company. As a result, an improved production schedule leads to an increase in production and reduced production lead time.

주요 콩 생산국의 생산변동 조정유형과 무역전이효과 분석 (Adjusting Patterns of Production Fluctuation and Trade Transmission Effect of Major Soybean Production Countries on World Market)

  • 임정빈;안동환;장석진
    • 농업생명과학연구
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    • 제44권2호
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    • pp.85-96
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    • 2010
  • 본 연구에서는 우리나라의 대표적 수입 곡물인 콩의 주요 교역국들의 생산, 소비, 무역 및 재고 동향과 각국의 생산변동에 따른 조정유형 분석을 수행한 후, 이를 바탕으로 각국의 국제시장 전이효과를 계측하였다. 분석결과 최근 콩의 국제시장 전이효과가 주요 생산국인 브라질, 파라과이, 캐나다 등을 중심으로 증대되고 있으며, 대부분의 국가가 재고보다는 소비와 무역을 통해 생산변동을 조절하고 있는 것으로 나타나 국제 콩시장의 불안정성 증가가 예상된다. 따라서 대규모 콩 수입국인 우리나라는 일정량의 국내생산기반 유지, 적절한 재고정책의 활용, 선물시장의 활용, 수입선 다변화 등과 같은 해외조달능력의 향상을 통한 안정적인 국내 콩 수급 방안 마련이 시급한 것으로 나타났다.

Effect of misting and wallowing cooling systems on milk yield, blood and physiological variables during heat stress in lactating Murrah buffalo

  • Yadav, Brijesh;Pandey, Vijay;Yadav, Sarvajeet;Singh, Yajuvendra;Kumar, Vinod;Sirohi, Rajneesh
    • Journal of Animal Science and Technology
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    • 제58권1호
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    • pp.2.1-2.10
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    • 2016
  • Background: Heat stress adversely affects the physiological and metabolic status, and the productive performance of buffalo. Methods: The present study was conducted to explicate the effect of misting and wallowing cooling strategies during heat stress in lactating Murrah buffalo. The study was conducted for three months (May-July) of which first two months were hot dry and last month was hot humid. Eighteen lactating buffaloes, offered the same basal diet, were blocked by days in milk, milk yield and parity, and then randomly allocated to three treatments: negative control (no cooling), cooling by misting, and cooling by wallowing. Results: The results showed higher (P < 0.05) milk yield in buffaloes of misting and wallowing group compared to control during the experimental period however wallowing was found more (P < 0.05) effective during July (hot humid period). Both the treatments resulted into significant (P < 0.05) reduction in rectal temperature (RT) and respiratory rate (RR) compared to control animals during study period whereas wallowing was found to be effective on pulse rate (PR) only during July. Both treatments were resulted in mitigating the heat stress mediated decrease in packed cell volume (PCV), lymphocytopnoea and neutrophilia whereas decrease in total erythrocyte count (TEC) and monocytes was only mitigated by wallowing. Heat load induced alteration in serum creatinine and sodium concentration was significantly (P < 0.05) ameliorated by misting and wallowing whereas aspartate aminotransferase, alkaline phosphatase and superoxide dismutase activity, and reactive oxygen species concentration could be normalized neither by misting nor by wallowing. The significant (P < 0.05) increment in serum cortisol and prolactin levels observed in June and July period in control animals was significantly (P < 0.05) prevented by misting and wallowing. Conclusions: It can be concluded that misting and wallowing were equally effective in May and June (hot dry period) whereas wallowing was more effective during hot humid period in preventing a decline in milk production and maintaining physiological, metabolic, endocrine and redox homeostasis.

가스하이드레이트 개발과정에서의 단층 재활성화 해석 (Numerical Analysis for Fault Reactivation during Gas Hydrate Production)

  • 김형목;김아람
    • 터널과지하공간
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    • 제26권2호
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    • pp.59-67
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    • 2016
  • 본 논문에서는 해저 하이드레이트 퇴적층에서의 메탄가스 생산 과정에서 발생 가능한 생산정 주변 단층의 재활성화 가능성을 수치해석을 통해 평가하고 재활성화에 따른 미소지진 규모를 예측한 결과를 소개하였다. 가스 생산에 의한 하이드레이트 퇴적층의 유효응력 변화 및 역학적 변형은 TOUGH+Hydrate 코드와 FLAC3D 코드를 순차적으로 연계해석함으로써 시뮬레이션하였다. 단층면 재활성화 기준은 모어쿨롱(Mohr-Coulomb)법칙이 유효한 것으로 가정하였다. 30일간의 시험생산 해석 결과, 감압에 의한 공극압력 감소 및 유효응력의 증가가 주변 단층의 활성화를 일으킬 가능성은 크지 않은 것으로 나타났다. 초기응력 조건에 따른 활성화 가능성을 활동마찰각으로 평가한 결과로부터 수평응력에 비해 수직응력이 상대적으로 큰 정단층 응력조건(normal fault stress regime)에서 단층 재활성화 가능성이 상대적으로 큰 것으로 파악되었다. 또한, 정단층 응력조건에서 단층 재활성화에 기인한 유도지진 발생규모를 모멘트 크기(moment magnitude)로 추정할 경우, 모두 음(-)의 값을 보여 인간이 감지하지 어려운 수준의 미소지진에 해당하는 결과를 보였다. 다만, 본 해석은 하이드레이트 생산과정에서의 단층재활성화 가능성 평가를 목적으로 한 해석기법 구축 및 그 적용성을 소개할 목적으로 상당히 단순화된 지질구조 모델을 가정한 결과이므로, 향후 하이드레이트 시험 생산 및 상업 생산 지역에서의 상세 지질구조, 입력 물성 및 생산 설계조건을 반영한 해석에서는 상이한 결과를 보일 수 있을 것이다.

연속식 고정화 및 현탁 세포 생물 반응기에 의한 에탄을 생성중 지질 첨가 영향 (The Roles of Lipid Supplements in Ethanol Production Using a Continuous Immobilized and Suspended Cell Bioreactor)

  • 길광훈
    • Applied Biological Chemistry
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    • 제39권1호
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    • pp.1-8
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    • 1996
  • Saccharomyces cerevisiae의 고정화 및 현탁 세포로 구성된 연속식 생물반응기에서 에탄올 생성시 지질 첨가 영향을 연구하였다. 여러가지 배양조건하에서 에탄을 생산량 및 현탁 세포의 알코올 탈수소효소(alcohol dehydrogenase, ADH)의 비활성도를 측정하였다. 무통기 조건하에서 ergosterol과 oleic acid를 세포 배양액에 첨가하였을때, 에탄을 생산량과 균체 생육이 현저히 증가하였으나, 알코올 탈수소효소의 비활성도는 영향을 받지 않았다. 특히 무통기 조건 및 통기 조건하에서 얻어진 현탁 세포간의 알코올 탈수소효소의 비활성도는 차이가 없었다. 계면활성제 첨가시에도 에탄올 생성, 균체 생육, 알코올 탈수소효소의 비활성도가 크게 증가하였다. 고농도($40\;g/{\ell}$ 이상) 에탄올에 노출된 세포배양액에 ergosterol과 oletic acid 첨가시에도 에탄올 생성량, 균체 생육, 알코올 탈수소효소의 비활성도가 증가하였으나, 계면활성제 첨가시에는 효과가 없었다. 따라서, 지질 첨가효과는 저농도 에탄을 조건에 비해 고농도 에탄을 존재시 크게 작용하였다. 여러가지 매양조건에서 얻어진 현탁 세포의 알코올 탈수소효소의 isozyme patteren을 전기영동법에 의해 조사한 결과 ADH I으로 추정되는 한개의 isozyme만이 확인되었으며, isozyme의 이동거리는 세포의 배양조건에 따라 약간의 차이가 있었다. 에탄올 생성량과 알코올 탈수소효소의 비활성도사이의 상관관계는 성립되지 않았으며, 알코올 탈수소효소의 비활성도보다는 균체량이 에탄올 생성에 더 중요한 인자로 작용하였다.

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