• Title/Summary/Keyword: Edge Condition

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A Study on Mechanical Shearing Process for Tailored Blank Welding (테일러드블랭크 용접을 위한 전단 공정 연구)

  • 유병길;이경돈
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.66-75
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    • 1999
  • Weld bead quality in tailored blank(TB) is critically affected by edge preparation of sheets. The edge quality of prepared sheets for TB can be classified into straightness and the cross section quality of sheared plane such as a ratio of shear face, shear plane angle, etc. In order to have a good edg quality for butt-welding sheets, precision shearing will be recommended. In this paper, the feasibility of a conventional mechanical shearing as the edge preparation for tailored blanks is studyied. It reveals that fine shearing may not be the unique solution as it is generally accepted. To obtain the good shearing condition with a conventional mechanical shearing, experiments were carried out using Tahuchi method. The major parameters affecting a sheared contour are the clearance between upper blade and lower blade, and shear angle. The optimal shearing condition yields a very good straightness along the entire length of the cut, which gives a butt joint gap less than 10% of the base material thickness. The good cross section of sheared plane is also achieved in the optimal shearing condition such as a ratio of the shear face above 65%, a cross section's shear plane angle above 85%, little burr, which is providing finally good weld beads.

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Three Dimensional Simulation of Edge-Plate Rolling Process Using Rigid Plastic Finite Element Method (강소성 유한요소법을 이용한 에지-평압연 공정의 삼차원 해석)

  • 이동재;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.244-248
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    • 1997
  • In the rolling process, keeping the accuracy of the slab width is a very important problem. So the edge rolling is used with the plate rolling. But in the edge rolling, a local contraction of width, called "width necking", occurs in the top and tail portion of a slab and becomes the cause of crop loss. In this investigation, the three dimensional deformation behavior in the edge-plate rolling is simulated by rigid plastic FEM(PROLL). And the influence of the rolling condition on "width necking" and the accuracy of width is examined.

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Numerical simulation and investigation of jet impingement cooling heat transfer for the rotor blade

  • Peiravi, Amin;Bozorg, Mohsen Agha Seyyed Mirza;Mostofizadeh, Alireza
    • Advances in aircraft and spacecraft science
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    • v.7 no.6
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    • pp.537-551
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    • 2020
  • Investigation of leading edge impingement cooling for first stage rotor blades in an aero-engine turbine, its effect on rotor temperature and trailing edge wake loss have been undertaken in this study. The rotor is modeled with the nozzle for attaining a more accurate simulation. The rotor blade is hollowed in order for the coolant to move inside. Also, plenum with the 15 jet nozzles are placed in it. The plenum is fed by compressed fresh air at the rotor hub. Engine operational and real condition is exerted as boundary condition. Rotor is inspected in two states: in existence of cooling technique and non-cooling state. Three-dimensional compressible and steady solutions of RANS equations with SST K-ω turbulent model has been performed for this numerical simulation. The results show that leading edge is one of the most critical regions because of stagnation formation in those areas. Another high temperature region is rotor blade tip for existence of tip leakage in this area and jet impingement cooling can effectively cover these regions. The rotation impact of the jet velocity from hub to tip caused a tendency in coolant streamlines to move toward the rotor blade tip. In addition, by discharging used coolant air from the trailing edge and ejecting it to the turbines main flow by means of the slot in trailing edge, which could reduce the trailing edge wake loss and a total decrease in the blade cooling loss penalty.

Energy Absorption Characteristics of Z-shape Fabric under High Velocity Impact (Z형 직물의 고속 충격 에너지 흡수 특성)

  • Choi, Chunghyeon;Park, Yurim;Kim, YunHo;Noh, Jae-young;Kim, Chun-Gon
    • Composites Research
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    • v.28 no.4
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    • pp.176-181
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    • 2015
  • In this study, the Z-shape fabric design is proposed as the way to enhance the ballistic performance of fabrics which are used as the intermediate layer of stuffed Whipple shield configurations. The Z-shape fabric employs a different boundary condition from those of conventional configurations of fabrics which include 4 edge fixed. Impact analysis on Z-shape aramid yarns and fabrics using LS-DYNA software was performed and the results were compared with 2 edge fixed and 4 edge fixed fabrics to identify the high velocity impact energy absorption characteristics of the Z-shape fabric. It was revealed that the Z-shape showed different impact behavior and higher energy absorption performance than 2 and 4 edge fixed fabrics.

Experimental evaluation technique for condition monitoring of high speed machining (고속가공의 상태 감시를 위한 실험적 평가 기술)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.84-87
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    • 2001
  • The high speed machining which cam improve the production and quality has been remarkable in die/mold industry with the growth of parts and materials industries. The speed of machine tool increases, but on the other hand, the response of sensors I not being improved. Therefore, the condition monitoring techniques for the machine too, tool and workpiece in high speed machining are incomplete. In this study, characteristics of the tool edge roughness were verified from the high frequency components of cutting force signals acquired by the high speed dynamometer. Also, the experimental evaluation technique for the machinability and condition monitoring in high speed machining was established by analyzing the cutting force, acceleration and surface roughness.

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A Study on the Ultraprecision Cutting of Aluminium Alloy by the Diamond Tool (Diamond 공구에 의한 aluminium 합금의 초정밀 절삭가공에 관한 연구)

  • Yu, Ki-Hyun;Mun, Sang-Don;Yu, Jong-Sun;Kim, Tae-Young;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.78-83
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    • 1996
  • This paper presents the characteristics of surface roughness and cutting force in ultraprecision cutting of aluminium alloy using natural diamond tools whose edge radii are smaller than those of tools made of other materials. The feed rate and depth of engagement were set to be a micrometer order. After measuring the surface roughness of machined surface and cutting force for each cutting condition, the relations between the surface quality and its condition were investigated qualitatively. If the feed rate was under a certain limit, the machined surface quality was deteriorated unexpectedly. This is supposed to have happened due to vibration leading its condition to abnormal one. In a certain situation the machined surface roughness by a natural diamond tool was inferior to that made by a carbide tool whose cutting edge radius is larger. This is supposed to be caused by not normal machining but burnishing effect.

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Influence of Flow Conditions on a Boundary Layer to the Near-Wake of a Flat Plat (평판 경계층 유동조건이 근접후류에 미치는 영향)

  • Kim, D.H.;Chang, J.W.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1625-1630
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    • 2004
  • An experimental study was carried out to investigate influence of flow conditions on a boundary layer to the near-wake of a flat plate. The flow condition in the vicinity of trailing edge that is influenced by upstream condition history is an essential factor that determines the physical characteristics of a near-wake. Various tripping wires were used to change boundary layer flow condition of upstream at the freestream velocity of 6.0 m/sec. Measurements of the boundary layer and near-wake according to the change of upstream conditions were conducted by using both I-probe(55P14 for boundary layer) and X-probe(55P61 for wake). Normalized velocity profiles of the boundary layer were shown the flow types such as laminar boundary layer, transition, and turbulent boundary layer at 0.95C from the leading edge. The velocity and turbulence intensity profiles of the near-wake for the case of laminar boundary layer at the flat plate surface exhibited a defect and a double peak showing perfect symmetry, respectively.

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New Approach for Stability of Perturbed DC-DC Converters

  • Hote, Yogesh V.;Choudhury, D. Roy;Gupta, J.R.P.
    • Journal of Power Electronics
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    • v.9 no.1
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    • pp.61-67
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    • 2009
  • In this paper, a simple technique is presented for robust stability testing of perturbed DC-DC converters having multi-linear uncertainty structure. This technique provides a necessary and sufficient condition for testing robust stability. It is based on the corollary of Routh criterion and gridding of parameters. The previous work based on parametric control theory using Kharitonov's theorem and Hermite Biehler theorem gives conservative results and only the sufficient condition of stability, whereas the proposed method provides the necessary and sufficient condition for testing robust stability and it is computationally efficient. The superiority of the method is compared with the Edge theorem.

A Camber Monitoring System of RM Zone based on Direction Selective Edge Detection Algorithm (방향 선택형 에지검출 알고리즘 기반의 RM존 캠버 모니터링 시스템)

  • Kim, Hyun-Soo;Choi, Yong Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.713-717
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    • 2015
  • In this paper, we propose camber monitoring system which is using on hot rolling process. In roughing mill which is one of the rolling part in hot rolling process, steel plate can be bended in width direction under the imbalance of rolling condition. This bending of steel plate in width direction is called as camber. In order to measure the camber, first, cameras which are installed over transport pathway of steel plate take pictures of whole shape of steel plate. And location value of steel plate edge is extrated from these pictures by edge detection algorithm. But, there are a lot of noises which are generated by such as water sprays, dusts, peripheral equipments in these pictures, and these noises make edge detection difficult. In order to solve this kind of problem, we developed a direction selective edge detection algorithm, and applicated in our camber monitoring system. As a result, we got stable results in spite of process noises.