• Title/Summary/Keyword: Edge Angle

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Tool-Wear Characteristics in Turning of STS 304 (STS 304 선삭시의 공구마멸 특성)

  • 이재우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.56-64
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    • 2003
  • The effect of tool geometry on the tool wear in turning the austenitic stainless steel, STS 304 was investigated. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, showing larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN- TiCN- TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with the larger side cutting edge angle showed the smallest tool wear in all tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of $15^{\circ}$ became smaller than with that of $-5^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

Analysis of Chip-Tool Friction and Shear Characteristics in 3-D Cutting Process (3차원 절삭시 칩-공구 마찰 및 전단 특성 해석)

  • Lee, Young-Moon;Choi, Won-Sik;Song, Tae-Seong;Park, Tae-Joon;Jang, Eun-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.190-196
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    • 1999
  • In this study, a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool has been established. The edge of a single point tool including circular nose is modified to the equivalent straight edge, then 3-D cutting with a single point tool is reduced to equivalent oblique cutting. Transforming the conventional coordinate systems and using the measured three component of cutting forces, force components on the rake face and the shear plane of the equivalent oblique cutting system can be obtained. And it can be possible to assess the chip-tool friction and shear characteristics in 3-D cutting with a single point tool.

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Analysis of Cutting Edge Geometry Effect on Surface Roughness in Ball-end Milling Using the Taguchi Method (다구찌 방법을 통한 볼 엔드밀 절삭날 형상이 가공면 거칠기에 미치는 영향 분석)

  • Cho, Chul Yong;Ryu, Shi Hyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.569-575
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    • 2014
  • In this study, the effect of cutting edge geometry, such as helix and rake angles, on surface roughness in ball-end milling is investigated by using the Taguchi method. A set of experiments adopting the $L_{27}(3^{13})$ design with an orthogonal array are conducted with special WC ball-end mills having different helix and rake angles. Analysis of variance (ANOVA) is performed to analyze the effects of tool geometry and machining parameters, such as cutting speed, feed per tooth, and depth of cut, on surface roughness. The ANOVA results reveal that helix and rake angles are critical factors affecting surface roughness; the interaction of helix angle and cutting speed is also important. This research can contribute to novel cutting edge designs of ball-end mills and optimization of cutting parameters.

Proeutectoid ${\alpha}$ Reaction at Sub-eutectoid Temperatures in Binary Bypoeutectoid Ti-Co, Ti-Fe Alloys (2원계 아공석 Ti-Co, Ti-Fe 합금의 공석반응 온도 아래의 온도에서 초석 ${\alpha}$ 반응)

  • Lee, Hwack-Joo
    • Applied Microscopy
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    • v.24 no.3
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    • pp.78-86
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    • 1994
  • A TEM study on proeutectoid ${\alpha}$ reaction at sub-eutectoid temperatures has been made in hypoeutectoid Ti-3.gw/o Co and Ti-5.2w/o Fe alloys. Widmanstatten ${\alpha}$ plates were formed in both alloys within the ${\beta}$ matrix with some modification of degenerate forms. These degenerate plates were formed by the sympathetic nucleation of ${\alpha}$ plates at ${\alpha}:{\beta}$ interphase boundaries. Three types of sympathetic nucleation, i.e., edge-to-edge, face-to-edge, face-to-face, were found in both alloys. The edge-to-edge sympathetically nucleated crystals formed a low-angle boundary between two crystals. The ${\alpha}:{\beta}$ interphase boundaries were found to be partially coherent interfaces which consist of regularly spaced misfit dislocations. The growth of these interphase boundaries were accomplished by the lateral movement of growth ledges. The intersection points of two ${\alpha}$ plates or the low angle boundaries which had formed by edge-to-edge sympathetic nucleation played a role as the potential sources of growth ledges during the growth of plate. The interfacial structures and the spatial morphologies of the degenerate proeutectoid ${\alpha}$ plates would be expected to influence the nucleation and growth of the succeeding eutectoid decomposition process.

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Order of Stress Singularities at Bonded Edge Corners with Two or Three Dissimilar Materials in the Eletronic Package (전자부품 패키지에 내재된 두재료 혹은 세재료 접합점에 대한 응력특이차수)

  • Choe, Seong-Ryeol;Gwon, Yong-Su;Park, Sang-Seon;Park, Jae-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.135-145
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    • 1996
  • Order of stress singularities at bonded Edge Corners with two or three dissimilar isotropic Materials is analyzed. The problem is formulated by Mellin transform and characteristic equation is obtained as a determinant of matrix considering boundary conditions. Roots of characterictic equation are determinde by numerical calculations with ward method, from which the order of stress sigularities is obtained. Applying the results to the electronic packaging, the order of stress singularities is obtained. Applying the results to the electronic packaging, the order of stress singularities at bounded edge corners is calculated as a various bouned edge angle with given material combinations. Comparing the results, the optimal material combinaitons of bounded edge corners and bouned edge angle to reduce stress singularity could be determined. It suggests that the results are used to the basic design of electronic packaging reducing the stress singularity.

Experimental Study on the Vortical Flow Behind 2-D Blade with the Variation of Trailing Edge Shape (2차원 날개 끝단 형상에 따른 후류 보오텍스 유동 변화에 대한 실험 연구)

  • Paik, Bu-Geun;Kim, Ki-Sup;Moon, Il-Sung;Ahn, Jong-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.233-237
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    • 2011
  • In the present experiments, vortical structures behind the hydrofoil trailing edge are visualized and analyzed as an elementary study for propeller singing phenomena. Two sorts of hydrofoil are selected for the measurement of shedding vortices. One was KH45 hydrofoil section and the other is KH45 with the truncated trailing edge that is positioned at X/C = 0.9523(C=chord length). Assuming the Strouhal number of 0.23, the shedding frequencies of vortices are extracted by analyzing the boundary layer thickness and the flow speed. The frequency distribution of shedding vortices is obtained with the variation of angle-of-attack while the flow speed is fixed to 8m/s. The truncation of the trailing edge makes the frequency of shedding vortices about 120Hz lower than that of original trailing edge and makes the vorticity value higher than the original trailing edge.

Minimization of Burr Formation in Drilling with Step Drill (구멍가공시 스텝드릴을 이용한 버형성 최소화를 위한 연구)

  • Ko, Sung-Lim;Kim, Jin-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.132-140
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    • 2000
  • In conventional drilling, burr geometry can be changed according to the variation of drill geometry like point angle, rake angle. Step drilling is proposed to minimize the burr formation in drilling operation. The burr formed in first cutting can be removed in second cutting by the edge in step. The burr formed in second cutting by the edge in step can be minimized according to the change of geometry like, step angle and depth. The mechanism in step drilling is analyzed. Some step drills are applied to drilling the input shaft which is used for vehicle steering. To measure the burr formed in drilling, laser and height gage are used.

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Vortical Flows over a Delta Wing at High Angles of Attack

  • Lee, Young-Ki;Kim, Heuy-Dong
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.1042-1051
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    • 2004
  • The vortex flow characteristics of a sharp-edged delta wing at high angles of attack were studied using a computational technique. Three dimensional, compressible Reynolds-averaged Navier-Stokes equations were solved to understand the effects of the angle of yaw, angle of attack, and free stream velocity on the development and interaction of vortices and the relationship between suction pressure distributions and vortex flow characteristics. The present computations gave qualitatively reasonable predictions of vortical flows over a delta wing, compared with past wind tunnel measurements. With an increase in the angle of yaw, the symmetry of the pair of leading edge vortices was broken and the vortex strength was decreased on both windward and leeward sides. An increase in the free stream velocity resulted in stronger leading edge vortices with an outboard movement.

Study on the Reverse Twist According to the Rubbing Direction for the Fringe-Field Switching (FFS) Mode (FFS 모드에서 러빙 방향에 따른 Reverse Twist 변화에 대한 연구)

  • Kim Mi Sook;Seen Seung Min;Jung Yeon Hak;Kim Hyang Yul;Kim Seo Yoon;Lee Seung Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.2
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    • pp.185-188
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    • 2006
  • We studied on the reverse twist near the pixel edge depending on the rubbing direction for the fringe field switching (FFS) mode. Liquid crystal (LC) dynamic and the transmittance near the pixel edge, where the various field directions are generated, depend on the initial rubbing direction because the position of reverse twist is decided by the angle between the electric direction and the LC director at a bias voltage. For example, when the rubbing angle is $7^{\circ}$, the reverse twist appears on the bottom position of the right sharp comer of the pixel edge so that the reverse region exists far away from main active region. But, when the rubbing angle is $-7^{\circ}$, the reverse twist appears on the top position of the right sharp comer of the pixel edge, resulting that the region becomes more close to the main active area and the unstable disclination lines (DLs) easily intrude into the active region. Therefore, it is necessary to keep the reverse twist region far from the active region and it is possible by controlling the rubbing direction in the design of a pixel electrode.

Color Edge Detection using Variable Template Operator

  • Baek Young-Hyun;Moon Sung-Ryong
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.6 no.2
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    • pp.116-120
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    • 2006
  • This paper discusses an approach for detecting a new edge in color images. The color image is to be represented by a vector field, and the color image edges are detected as differences in the local vector statistics. This method is based on the calculation for the vector angle between two adjacent pixels. Unlike Euclidean distance in RGB space, the vector angle distinguishes the differences in chromaticity, independent of luminance or intensity. The proposed approach can easily accommodate concepts, such as variable template edge detection, as well as the latest developments in vector order statistics for color image processing. In this paper, it is used not a conventional fixed template operator but a variable template operator The variable template is implemented and experimental results for digital color images are included.