• Title/Summary/Keyword: Eddy Current Sensor

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Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops (집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가)

  • Lee, Dong-Hyung;Kwon, Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

A Study of Data correction method when in-situ end point detection in Chemical-Mechanical Polishing of Copper Overlay (구리 박막 CMP의 실시간 end point detection을 위한 데이터 정밀도 개선 방법에 관한 연구)

  • Kim, Nam-Woo;Hur, Chang-Wu
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.6
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    • pp.1401-1406
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    • 2014
  • Knowledge of the manufacturing process of semiconductor devices in order to obtain a copper pattern using chemical mechanical polishing (CMP) planarization using a Wafer polishing process is applied with a thickness of the copper measured in real time, which need to be precisely controlled by, where the acquisition the actual thickness of the sensor value with the calculated value in terms of error can occur in the process. Approximated the actual measurement values so as to obtain a method using a simple average, moving average, compared to the results using filters onggo Strom real-time measurements of the thickness of the units of the control system to reduce the variation in the implementation of the method described for the.

Development of an Electromagnetic Nondestructive Testing Method for the Prevention of Defects in Steam Generator Tubes at Nuclear Power Plant (원자력발전소 증기발생기 전열관의 결함발생 예방을 위한 전자기 비파괴 검사방법 개발)

  • Shin, Young-Kil
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.83-85
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    • 1996
  • Major cause of defects in steam generator tubes at nuclear power plant is the accumulation of magnetite and other byproducts of corrosion in the crevice gap between support plates and tubes. Since damaged tubes result in contamination of the secondary coolant by the radioactive primary coolant, they represent a safety hazard. Early detection of magnetite buildup is, therefore, imperative in order to take remedial measures such as chemical flushing. Although the eddy current testing is being used for the inspection of steam generator tubes, the interpretation of resulting signals is generally a difficult task. This paper uses the phase of sensor coil emf as the test signal to find a way of easier signal interpretation. Numerical study using FEM shows that the shape of resulting signal is good for identifying the relative position of the probe to the support plate, and for discreminating the different shapes and degrees of magnetite buildup in the crevice gap region.

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In-Process Measurement of Insulating Layer in ELID-Grinding (ELID 연삭에서 부도체 피막의 실시간 계측)

  • Kim, Hwa-Young;Ahn, Jung-Hwan;Seo, Young-Ho
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.71-76
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    • 2001
  • In general, it is known that the wear rate of the abrasive and the removal rate of the metal bond of the grinding wheel should be balanced to maintain the depth of the insulating surface layer to an appropriate level. In order to accomplish, the high quality ELID grinding, therefore, it is necessary to measure the depth of the insulating layer in real-time and then to control the electrolytic conditions to keep the depth to a certain level. In this study, an in-process measurement system of the insulated layer using two gap sensors - a capacitor type and an eddy current type - developed and the change of the status of the insulated layer during ELID grinding is detected. And from the experimental data, we have chosen the best mathematical model to predict the depth of the insulating layer.

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Machining Characteristics of Hemisphere Shape by Ball Endmilling (볼엔드밀가공에 의한 구면형상의 가공특성)

  • Wang, Duck Hyun;Kim, Won Il;Lee, Yun Kyeong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.5-14
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    • 2002
  • Hemisphere shapes were machined for different tool paths and machining conditions with ball endmill cutters. It was also found out how feedrate affect the precision of the machining and also tried to study the most suitable feedrate in specific cutting condition. Tool deflection, cutting forces and shape accuracy were measured according to the inclination position of the sculptured surface. As the decreasing of inclination position angle, the tool deflection was increased due to the decreased cutting speed when the cutting edge is approaching toward the center. Tool deflection when upward cutting IS obtained less than that of downward cutting and down-milling in upward cutting showed the least tool deflection for the sculptured surface. For down-milling, the cutting resistance of the side wall direction is larger than that of feed direction. It was found that the tool deflection is getting better as tool path is going to far from the center for convex surface.

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Design and Characteristics Analysis of Eddy Current Sensor (와전류센서의 설계 및 특성해석)

  • Choi Duck-Su;Lee Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2003.08a
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    • pp.63-65
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    • 2003
  • 본 논문은 수치해석을 이용하여 와전류센서의 설계 및 특성을 고찰하였다. 와전류센서의 설계에 있어서 직경 및 폭을 변화시켰다. 와전류센서에 인가되는 주파수와 lift-off, 도전율의 변화에 대해 수치해석을 수행하였다. 수치해석을 통해 와전류센서의 임피던스값을 산출하고 정규화 임피던스도를 그려 와전류센서의 특성을 살펴 보았다. 수치해석결과, 와전류센서의 폭을 크게 하는 것 보다. 직경을 크게 하는 것이 감도가 좋은 특성을 나타냈다. lift-off효과는 와전류센서와 시험대상 사이의 거리가 작을수록 감도가 좋았다. 도전율 변화에 따른 특성은 도전율이 증가할수록 임피던스도의 반원의 궤적이 아래로 향하는 것을 알 수 있었다.

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Corrosion Detection of ACSR Power Lines Using Non-Destructive Test Method (비파괴 탐상에 의한 ACSR 전선의 결함 검출)

  • Kang, J.W.;Jang, T.I.;Min, B.W.;Kim, B.K.
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1712-1714
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    • 2001
  • This paper deals with the development and application of an inner corrosion detector for the ACSR(Aluminum Conductor Steel Reinforced) power lines. The detector runs on an ACSR power line and inspects the inner corrosion of the conductor using the technology of the nondestructive eddy current test. It is consists of an ECT sensor, signal processing units, a RF transmitter/receiver, and etc.. The experimental result through field tests shows the detector can efficiently find both the zinc and aluminum loss of ACSR power lines.

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Robust and Efficient 3D Model of an Electromagnetic Induction (EMI) Sensor

  • Antoun, Chafic Abu;Perriard, Yves
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.3
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    • pp.325-330
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    • 2014
  • Eddy current induction is used in a wide range of electronic devices, for example in detection sensors. Due to the advances in computer hardware and software, the need for 3D computation and system comprehension is a requirement to develop and optimize such devices nowadays. Pure theoretical models are mostly limited to special cases. On the other hand, the classical use of commercial Finite Element (FE) electromagnetic 3D models is not computationally efficient and lacks modeling flexibility or robustness. The proposed approach focuses on: (1) implementing theoretical formulations in 3D (FE) model of a detection device as well as (2) an automatic Volumetric Estimation Method (VEM) developed to selectively model the target finite elements. Due to these two approaches, this model is suitable for parametric studies and optimization of the number, location, shape, and size of PCB receivers in order to get the desired target discrimination information preserving high accuracy with tenfold reduction in computation time compared to commercial FE software.

자기부상열차의 속도/위치 검출 시스템

  • Kim, Geon;Shim, Jeong-Uk
    • 전기의세계
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    • v.43 no.5
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    • pp.44-47
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    • 1994
  • 자기부상열차의 효율적인 추력제어 및 안전성 높은 운행을 위해서 고성능의 속도/위치 검출 시스템이 중요한 역할을 한다. 일반열차는 바퀴가 선로에 접촉하여 주행하므로 차축의 회전속도를 측정해서 열차의 선로위를 일정한 간격을 두고 부상하여 주행하므로 비접촉식 측정방법을 사용해야만 한다[1-5]. 특히, 고속으로 주행하는 자기부상열차의 속도를 측정하기 위해서는 응답속도가 빠른 센서시스템을 개발하며, 또한 열차주행에 수반되는 자기장의 영향을 극소화하도록 센서시스템을 설계해야만 한다. 본고에서는 전형적인 자기부상열차인 일본의 HSST 시스템(주행속도 100km/h)과 독일의 Transrapid 시스템(주행속도: 400km/h)에 적용되고 있는 속도/위치 검출 시스템의 작동원리를 상세히 설명한다. HSST 시스템은 유도무선(inductive radio system) 방법을 이용하고 Transrapid 시스템은 와전류근접센서(eddy-current proximity sensor)를 이용한다.

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Development of Diagnostic System for Mold Oscillation in a Continuous Slab Casting Machine (연속주조기 Mold Oscillation 진단시스템 개발)

  • 이성진;전형일;이경순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.387-392
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    • 2002
  • A portable mould oscillation analyzer with an integrated computer, developed by POSCO, records the movement of the mould in every spatial direction. The system uses the gap sensors to measure the mould movement (displacement) in two horizontal directions according to the mould narrow and broad faces and the vertical strokes in the four corners of mould. The gap sensor is a non-contacting minute displacement-measuring device using the principle of high frequency eddy current loss. The mould oscillation diagnostic system integrates the gap sensors, their converters and the industrial portable computer with plug-in data acquisition boards. In an own expert module, which is included in the diagnosis program, one can obtain much information about the mould oscillation equipment.

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