• 제목/요약/키워드: Early Fault

검색결과 239건 처리시간 0.021초

볼 베어링의 조기 결함 검출 방법들의 비교 (The Comparison Between Fault Detection Methods about Early Faults in a Ball Bearing)

  • 박춘수;김양한
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계 학술대회논문집(수송기계편)
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    • pp.200-203
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    • 2005
  • Ball bearings not only sustain the system, but permit the rotational component to rotate. Excessive radial or axial load and many other reasons can cause faults to be created and grown rapidly in each component. The grown faults make noise and vibration, which can make the system unstable. Therefore, it is important to detect faults as early as possible. For this reason, there have been many researches on fault detection method of early faults in a ball bearing. The fault defection methods can be categorized to several groups by signal processing methods. Not all the methods are efficient for finding early faults. We select representative methods known as efficient for detecting early faults and compare the results for inspecting which method is effective.

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오신호 입력에 따른 펌프의 고장징후 조기감지 성능분석 (Performance Analysis on Early Detection of Fault Symptom of a Pump with Abnormal Signals)

  • 정재영;이병오;김형균;김대웅
    • 동력기계공학회지
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    • 제20권2호
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    • pp.66-72
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    • 2016
  • As a method to improve the equipment reliability, early warning researches that can be detected fault symptom of an equipment at an early stage are being performed out among developed countries. In this paper, when abnormal signal is input to actual normal signal of a pump, early detection studies on pump's fault symptom were carried out with auto-associative kernel regression as an advanced pattern recognition algorithm. From analysis, correlations among power of motor driving pump, discharge flow of pump, power output of pump, and discharge pressure of pump are exited. When the abnormal signal is input to one of those normal signals, the other expected values are changed due to the influence of the abnormal signal. Therefore, the fault symptom of pump through the early-warning index is able to detect at an early stage.

디젤엔진용 고장 및 예측진단 기술 개발 (Development of the Fault and Early Diagnosis Technology for Diesel Engine)

  • 박종일;류길수;조권회;소명옥;김태진;원라경;장태린;안종갑
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.321-325
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    • 2005
  • These days, it is needed that more stability and reliability of Diesel engine. So it is essential that a systematic and comprehensive fault diagnosis analysis technology. this technology makes fault diagnosis analysis system more efficient. Expert System is required to make fault diagnosis analysis system. In this paper, fault and early diagnosis system is implemented to use Expert System development tools.

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음향방출 기반 배관 조기 결함 검출 및 진단 방법 (Acoustic Emission based early fault detection and diagnosis method for pipeline)

  • 김재영;정인규;김종면
    • 예술인문사회 융합 멀티미디어 논문지
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    • 제8권3호
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    • pp.571-578
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    • 2018
  • 노후된 배관은 예기치 못한 누수나 균열을 발생시킨다. 이를 방치하거나 늦게 대응하면 지속적인 가스자원, 수자원 등의 막대한 손실을 발생시킨다. 본 논문에서는 배관의 결함을 검출하기 위해 음향방출 신호를 사용하는 배관 조기 결함 검출 방법과 진단 알고리즘을 제안한다. 배관의 결함으로 인해 변형이 생길 경우 배관의 고유진동수가 변화하므로 이를 관찰함으로써 배관의 이상 유무를 판단할 수 있다. 배관 조기결함 검출 방법은 정상상태의 스펙트럼과 취득된 신호의 스펙트럼을 주파수 성분의 크기에 대해 비교함으로써 배관의 결함 유무를 판단한다. 배관 조기 결함 진단 알고리즘은 정상상태와 결함상태를 기계학습 알고리즘인 서포트 벡터 머신(SVM)으로 학습하고 실제 취득된 배관 음향방출 신호를 입력하여 배관 상태를 진단한다. 실험에서는 제작된 배관 테스트베드를 사용하여 정상상태, 5mm 균열 상태, 10mm 균열 및 파공 상태를 가공하여 제안 방법을 테스트하였다. 실험 결과에서는 제안한 검출 방법 및 진단 알고리즘의 배관 조기 결함 검출 성능의 우수성을 검증하였다.

임피던스 성분을 이용한 매입형 영구자석 전동기의 고정자 절연파괴 고장의 초기 검출 기법 (Early Detection Technique in IPM-type Motor with Stator-Turn Fault using Impedance Parameter)

  • 정채림;김경태;허진
    • 전기학회논문지
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    • 제62권5호
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    • pp.612-619
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    • 2013
  • This paper proposes an early diagnosis technique for the stator-turn fault (STF) in an interior permanent magnet (IPM)-type brushless DC (BLDC) motor using the impedance parameter. We have analyzed the varying characteristics owing to the STF through various experiments and the finite element method (FEM). As a result, we have presented a simple method for fault detection. This technique can be applied without requiring a fast Fourier transform (FFT) and the calculation of the negative-sequence impedance. The fault detection system works on the basis of the comparison the measured impedance with the database impedance. The variations in the characteristics owing to the STF as well as the proposed technique have been verified through the simulation and experiment.

불규칙 신호의 웨이블렛 기법을 이용한 결함 진단 (Fault Diagnosis Using Wavelet Transform Method for Random Signals)

  • 김우택;심현진;아미누딘빈아부;이해진;이정윤;오재응
    • 한국정밀공학회지
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    • 제22권10호
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    • pp.80-89
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    • 2005
  • In this paper, time-frequency analysis using wavelet packet transform and advanced-MDSA (Multiple Dimensional Spectral Analysis) which based on wavelet packet transform is applied fur fault source identification and diagnosis of early detection of fault non-stationary sound/vibration signals. This method is analyzing the signal in the plane of instantaneous time and instantaneous frequency. The results of ordinary coherence function, which obtained by wavelet packet analysis, showed the possibility of early fault detection by analysis at the instantaneous time. So, by checking the coherence function trend, it is possible to detect which signal contains the major fault signal and to know how much the system is damaged. Finally, It is impossible to monitor the system is damaged or undamaged by using conventional method, because crest factor is almost constant under the range of magnitude of fault signal as its approach to normal signal. However instantaneous coherence function showed that a little change of fault signal is possible to monitor the system condition. And it is possible to predict the maintenance time by condition based maintenance for any stationary or non-stationary signals.

베어링 초 미세 결함 검출방법과 실제 적용 (Bearing ultra-fine fault detection method and application)

  • 박춘수;최영철;김양한;고을석
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.1093-1096
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    • 2004
  • Bearings are elementary machinery component which loads and do rotating motion. Excessive loads or many other reasons can cause incipient faults to be created and grown in each component. Moreover, it happens that incipient faults which were caused by manufacturing or assembling process' errors of the bearings are created. Finding the incipient faults as early as possible is necessary to the bearings in severe condition: high speed or frequently varying load condition, etc. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing fault signal makes periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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가스 시설의 조기 경보 시스템에 대한 연구 (A Study of Early Warning System for Gas Facilities)

  • 이정우;유진환;고재욱
    • 한국가스학회지
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    • 제9권3호
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    • pp.38-43
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    • 2005
  • 화학공장들을 비롯한 수많은 가스 이용 시설들에서는 방대한 양의 운전 변수들을 감시하면서 운전 상태 및 부하에 따라 설비를 제어하고 있다. 이러한 공정에서 운전자가 인식할 수 있는 공정의 이상(fault)은 물리적인 고장(physical failure)이나 외부 교란, 운전자의 오류(human error) 등과 같은 원인으로 인하여 공정의 운전 조건이 정해진 상태를 벗어난 비정상(abnormal) 상태가 지속적으로 누적되면서 발생한다 이러한 공정의 이상이 발생하기 전부터 비정상 상태가 지속됐다는 것에 기초하여, 운전 변수들을 실시간으로 감시하여 공정 상태의 판단을 도와주고, 공정의 이상이 발생하기 전에 조기 경보를 해주는 조기 경보 시스템에 대해 연구하였다.

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무기체계 개발간 초기 설계단계에서의 정비도 예측방안 연구 (A Study on the Maintainability Prediction in the Initial Design Phase between Weapon System Development)

  • 김영석;허장욱
    • 한국군사과학기술학회지
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    • 제22권6호
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    • pp.824-831
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    • 2019
  • For effective development in consideration of the maintainability of the weapon system, it is necessary to understand whether the maintainability design requirements are satisfied at the early phase of development. This requires the application of an early design phase maintainability prediction process to provide opportunities for improvement. By defining the ambiguity group definition, fault isolation level, fault isolation probability, and countermeasures for faults, it was possible to predict early phase development. The MTTR of the initial design phase applying Procedure V to the artillery system was 3.46H, which is about 16 % higher than 2.98H, the MTTR using Procedure II. This is a result of system design ambiguity that has not been specified in the early phase of development.

울산군 강동면 제 3기 정자분지(亭子盆地)의 지질구조와 분지발달 (Geological Structures and Evolution of the Tertiary Chŏngja Basin, Southeastern Margin of the Korean Peninsula)

  • 손문;김인수
    • 자원환경지질
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    • 제27권1호
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    • pp.65-80
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    • 1994
  • The Tertiary $Ch{\check{o}}ngja$ basin is located in the southeastern coastal area of the Korean Peninsula. It is a lozenge shaped fault-bounded basin with circa $5{\times}5km$ areal extent, isolated from other Tertiary basins by the Cretaceous Ulsan Formation in-between. The northwestern boundary of the basin is a domino/listric type normal fault trending $N30^{\circ}E$, whereas its southwestern boundary is a dextral strike-slip fault (trending $N20^{\circ}W$) with a lateral offset of more than 1 km. The basin is bounded by the East Sea on the eastern margin. Basin-fills consist of extrusive volcanic rock (Tangsa Andesites) of Early Miocene (16~22 Ma in radiometric age), unconsolidated fluviatile conglomerate (Kangdong Formation) and shallow brackish-water sandstone ($Sinhy{\check{o}}n$ Formation). The latter yields abundant Vicarya-Anadara molluscan fossils of early Middle Miocene age. The Tertiary strata become younger toward the northwestern boundary-fault of the basin, showing a zonal distribution pattern parallel to the fault: the younger sedimentary formations occupy a narrow zone of 2 km width along the northwestern boundary-fault, whereas the older Tangsa Andesites underlie them unconformably in the eastern and southeastern portions of the basin. The strata in the basin, including the Tangsa Andesites, are tilted (about $20^{\circ}$) toward the northwestern boundary-fault Sedimentary strata thicken toward the boundary-fault, forming a wedge shaped half-graben structure. A number of small-scale syndepositional normal growth faults and graben structures are observed in the sedimentary strata. These extensional structures have the same trend as the normal northwestern boundary-fault which we interpret as a pull-apart detachment fault. These characteristics imply persistent extension during the basin evolution, caused by a NW-SE directed tensional force. The $Ch{\check{o}}ngja$ basin is, thus, a kind of syndepositional tectonic basin evolved in a strike-slip (pull-apart) regime. The latter was caused by a dextral simple shear associated with the NNW-SSE opening of the East Sea. In view of the fact that the normal growth faults do not cut through the uppermost portion of the youngest $Sinhy{\check{o}}n$ Formation, it is inferred that the tensional force came to be inactive in the early Middle Miocene. This is coincident in timing with the termination of the East Sea opening (15 Ma).

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