• Journal of Electrical Engineering and Technology
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• v.10 no.3
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• pp.952-957
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• 2015

Recently, the interior permanent magnet (IPM) motors for electric vehicle (EV) traction motor are being extensively researched because of its high energy density and high efficiency. The traction motor for EV requires high power and high efficiency at the wide driving region. Therefore, it is essential to fully consider the characteristics of the motor from low speed to high-speed driving regions. Especially, when the motor is driven at high speed, a significant centrifugal force is applied to the rotor. Thus, the rotor must be stably structured and be fully endured at the critical speed. In this paper, aims to examine the characteristics of the IPM motor by adjusting the width of air-barrier according to the permanent magnet position which is critical in designing an IPM motor for EV traction motors and to conduct a centrifugal force analysis for grasping mechanical safety.

• Design & Manufacturing
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• v.9 no.1
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• pp.9-13
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• 2015

The HEV/EV Traction Motor Core manufacturing technology is a core component of Traction Motor Core is a key technology for the manufacture of eco-friendly automotive industry is essential for the competitiveness of the country must obtain the technology. This study was performed to develop a Rotor Core of the HEV/EV Traction Motor using the first time in Korea multi-gate BMC injection molding technique. Executed by the experiment of this study are as follows. Study 1: Developed a multi-gate BMC injection mold for the magnet fixed to the Rotor Core. Study 2: Developed a production implementation and manufacturing technology of the Rotor Core. In this study, the develop products and manufacturing technologies implemented by the BMC injection mold development for Magnet fixed to the Rotor Core and the results are discussed.

• Journal of IKEEE
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• v.26 no.4
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• pp.671-680
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• 2022

In this paper, A 200kW traction motor driver that covers most of the traction motor specification of commercial electric vehicles (EV) is developed. In order to achieve high efficiency and high power density, a next-generation power semiconductors (Silicon carbide, SiC) are applied instead of power semiconductor(IGBT), which is Si based. Through hardware analysis for optimal use of SiC, expected efficiency and heat dissipation characteristics are obtained. A vector control algorithm for an IPMSM (Interior permanent magnet synchronous motor), which is mostly used in EV(Electric vehicle) traction motor, is implemented using DSP (Digital signal processor). In this paper, a prototype traction motor driver based SiC for EV is designed and manufactured, and its performance is verified through experiments.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.812-813
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• 2011

This paper presents the characteristic of newly developed electrical steel and motor performance analysis for HEV/EV. This material is developed and optimized for high frequency operation to reduce the core losses in traction motors to increase fuel efficiency. Four types of electrical steel are introduced, which are optimized for high flux density (PNHF), high frequency low core loss (PNF), high punchability (PNS) and high strength (PNT) to meet different specifications from different types of traction motors. To identify the motor performance with this material, finite element analysis was used to calculate core loss as well as Ld and Lq for efficiency map. Also structure analysis was performed to calculate stress on bridge rotor.

• Journal of international Conference on Electrical Machines and Systems
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• v.2 no.1
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• pp.51-56
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• 2013

With the active development of hybrid electric vehicle (HEV), the application of interior permanent magnet synchronous motor (IPMSM) has been expanded. As wide driving region of IPMSM for electric vehicle (EV) traction motor is required, many studies are conducted to improve characteristics of a motor in both low and high-speed driving regions. A motor in high-speed driving region generates (produces) large stress to the rotor. Thus, the rotor needs to be designed considering the mechanical safety. Therefore, in this paper, we conducted stress analysis and electromagnetic analysis to determine the centerpost's distance which is considered important during the design of IPMSM for EV traction motor in order to secure mechanical safety and satisfy specifications of output requirement.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.1223-1225
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• 2002

This paper has described in Electric Vehicle Battery Management System(EV BMS). EV BMS manages the input/output energy of the traction battery, and provides the optimum environment condition during charging/ driving through the communication with other controllers. In this paper, we introduce our BMS for Santa Fe EV. Hyundai Motor Company has been developed EV since 1990. Recently, Santa Fe EV has been demonstrating with the environmental friendly technology. Two year real road testing program with electric powered Santa Fe is being undertaken by HMC in Hawaii.

• Journal of Electrical Engineering and Technology
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• v.11 no.3
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• pp.639-643
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• 2016

This paper introduces the development process and investigation of a 60kW induction motor for electric vehicles. We present performance improvement in the induction motor of electric vehicle using copper die-casting based on a multi-gate process. Copper die-casting motors can reduce the size of the motor, the loss of the rotor, and material costs. We also introduce electromagnetic, thermal, mechanical design and analysis results that satisfy the design and the performance requirements. In order to analyze losses accurately of induction motor, commercial finite element analysis is done considering PWM voltage and thermal characteristics by using lumped-circuit parameters. Experimental tests are also carried out to validate the traction motor design.

• Proceedings of the KIPE Conference
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• 1998.10a
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• pp.950-954
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• 1998

This paper describes a development of traction unit for 2-motor driven electric vehicle (EV). The traction unit is consisted with an interior permanent magnet synchronous motor (IPMSM), a reduction gear and an inverter for electric vehicle that is driven by 2 motors without differential gear. For traction unit, prototype IPMSM and inverter have been developed. The IPMSM was designed by CAD program that was developed with both equivalent circuit method and FEM. Also the inverter was developed to drive 2 motors with 6 legs IGBT switches in a control board. The vector control algorithm was implemented with maximum torque control method in the constant torque region and field weakening control method in the constant power region considering inverter capacity. To verify that the traction unit is more high efficiency and has more high power density than a traction unit with induction motor with the same power, we would like to show the results about the design and analysis of the IPMSM and the experiment results about the traction unit.

• Proceedings of the KIPE Conference
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• 1999.07a
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• pp.303-306
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• 1999

Traction system of 2-motor driven electric vehicle(EV) is consisted of motor(IPMSM), inverter, and battery. In order to enhance dynamic characteristics of the system, such driving conditions as acceleration ability and load(current magnitude) should be considered in the vector control algorithm for the IPMSM. So, in this paper, the most suitable structure of vector control algorithm for the EV is considered. Conformity had been verified through experimental results.

• Journal of Power Electronics
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• v.15 no.5
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• pp.1244-1255
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• 2015

This paper presents a new multi-machine robust control based on an electric differential system for electric vehicle (EV) applications which is composed of four in-wheel permanent magnet synchronous motors. It is based on a new master-slave direct torque control (DTC) algorithm, which is used for the control of bi-machine traction systems based on a speed model reference adaptive system observer. The use of an electric differential in the design of a new EV constitutes a technological breakthrough. A classical system with a multi-inverter and a multi-machine comprises a three-phase inverter for each machine to be controlled. Another approach consists of only one three-phase inverter for several permanent magnet synchronous machines. The control of multi-machine single-inverter systems is the subject of this study. Several methods have been proposed for the control of multi-machine single-inverter systems. In this study, a new master-slave based DTC strategy is developed to generate an electric differential system. The entire system is simulated by Matlab/Simulink. The simulation results show the effectiveness of the new multi-machine robust control based on an electric differential system for use in EV applications.