• Title/Summary/Keyword: EPS(Expanded Poly Styrene)

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Structural lightweight concrete containing expanded poly-styrene beads; Engineering properties

  • Vakhshouri, Behnam
    • Steel and Composite Structures
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    • v.34 no.4
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    • pp.581-597
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    • 2020
  • Light-Weight Concrete containing Expanded Poly-Styrene Beads (EPS-LWC) is an approved structural and non-structural material characterized by a considerably lower density and higher structural efficiency, compared to concrete containing ordinary aggregates. The experimental campaign carried out in this project provides new information on the mechanical properties of structural EPS-LWC, with reference to the strength and tension (by splitting and in bending), the modulus of elasticity, the stress-strain curve in unconfined compression, the absorbed energy under compression and reinforcement-concrete bond. The properties measured at seven ages since casting, from 3 days to 91 days, in order to investigate their in-time evolution. Mathematical relationships are formulated as well, between the previous properties and time, since casting. The dependence of the compressive strength on the other mechanical properties of EPS-LWC is also described through an empirical relationship, which is shown to fit satisfactorily the experimental results.

Physical Properties of Foamed Concrete up In the Manufacturing Waste Expanded Poly-Styrene (폐스티로폼의 가공 형태에 따른 기포콘크리트의 물리적 특성 변화)

  • 오세출;서치호;신상태;지석원;김봉주
    • Journal of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.207-215
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    • 2002
  • This study is focusing on mixing the foamed concrete incorporated by waste expanded polystyrene(W-EPS), investigating the physical properties and offering a proper quality control method to the field engineers. Two types of W-EPS (type A and type B) were studied. Type A (B) had globular (crushed) shape and diameter of 3-5 (1-2) mm. The results show that the flow was suddenly reduced with increasing mixing quantity of two types, but it satisfies KS F 4039 until 60 % of mixing rate. In general, the absorption rate was suddenly reduced with increased mixing quantity of two types especially, in type A. Apparent specific gravity was 0.36∼0.53 and reduced with increasing mixing quantify of type A. But it increased in case of type B. Compressive strength and heat conduction rate increased with mixing with W-EPS than non-mixing W-EPS but reduced with mixing too much W-EPS. Based ong the results, it is believed that mixing with W-EPS can improve the recycle of industrial wastes and produce the high quality foamed concrete.

Nutrient Removal Hybrid Process to Use Suspended and Attached Growth Microorganisms and Apply the Contact and Stabilization Process (부유 및 부착성장 미생물을 이용한 접촉안정형 영양염류처리 하이브리드 공정)

  • Kim, Man-Soo;Park, Jong-Woon;Lee, Sang-Ill;Park, Chul-Whi
    • Journal of Korean Society of Environmental Engineers
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    • v.29 no.4
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    • pp.452-459
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    • 2007
  • Nutrient removal hybrid process to use suspended and attached growth microorganisms and apply the contact and stabilization process was process obtaining good results to HRT within 6 hours to dominate nitrifier and to promote separation and growth of autotrophs and heterotrophs to pack with EPS(Expanded Poly-Styrene) media in nitrification reactor. An average effluent quality of this process was below 5.2 mg/L, 7.3 mg/L, 4.9 mg/L as $BOD_5,\;COD_{Mn}$, SS concentration and 6.8 mg/L, 0.6 mg/L as T-N, T-P concentration. Also, An average removal efficiency of this process was 94.6%, 79.8%, 94.9% as $BOD_5,\;COD_{Mn}$, SS and 70.8%, 76.9% as T-N, T-P. 16S-rRNA analysis result of microorganisms attached to EPS media was researched Nitrosomonas and Nitrosococcus blown to ammonia-oxidizing bacteria cluster to include Gallionella and these microorganisms were researched to involve about 6% of biofilm attached EPS media. Consequently, this process was treated below 10 mg/L and 1.0mg/L as T-N, T-P concentration at short hydraulic retention time(about 6 hr) to dominate nitrifier.

Compression and Tensile Characteristics of Lightweight Air-Trapped Soil (경량기포토의 압축 및 인장 특성)

  • Lee, Young-Jun;Kim, Sung-Won;Park, Lee-Keun;Kim, Tae-Hyung
    • Journal of the Korean Geotechnical Society
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    • v.26 no.9
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    • pp.59-69
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    • 2010
  • This study is experimentally investigated for characteristics of lightweight air-trapped soils with uniform quality. Previously, EPS (Expanded PolyStyrene) blocks are often used as lightweight embankment, but many problems such as the level difference and cracks were caused by plastic (creep) deformation. So, a new material development is urgent. By means of alternatives, lightweight air-mixed soil using in-situ soils has been developed and applied to fields. In comparison with EPS block, lightweight air-mixed soil has less plastic (creep) deformation in long period, but the strength characteristics are different according to the soils where they are obtained. Therefore, the quality management of lightweight air-mixed soil is very difficult. Therefore in this study, characteristics of lightweight air-trapped soil using a manufactured sand with uniform quality are investigated. To found out the compression and tensile characteristics of lightweight air-tapped soils, unconfined compression test and splitting tensile test are conducted on the specimens prepared with different unit weight, cement-sand ratio and air-pore.

3D Cutting Machine of EPS Foam for Manufacturing Free-Formed Concrete Mold (비정형 콘크리트 거푸집 제작을 위한 EPS Foam의 3D 가공기계)

  • Seo, Junghwan;Hong, Daehie
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.35-39
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    • 2017
  • We used a construction method using a CNC milling machine, where free-formed molds were made by cutting EPS (Expanded PolyStyrene) foam with the CNC machine, to build free-formed buildings. CNC milling is off-the-shelf technology that can easily cut EPS foam; however its production cost is too high and the time to manufacture an EPS mold is too long. This paper proposes a novel cutting machine with a fast and cost effective mechanism to manufacture EPS concrete molds. Our machine comprises a cutter and Cartesian coordinate type moving mechanism, where the cutter cuts EPS foam using a hotwire in the shape of '$\sqcap$' and is capable of adjusting its cutting angle in real-time while keeping its cutting width. We proved through cutting experiments on the CNC machine that cutting time was greatly shortened compared to the conventional method and that the resulting concrete mold satisfied manufacturing precision.

Heating Value and Noxious Gases Generation of Sandwich Panel Core using Artifical Lightweight Aggregate (다공성 경량골재를 충전재로 활용한 샌드위치 패널 심재의 발열량 및 유해가스 배출특성)

  • 노정식;도정윤;문경주;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.261-266
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    • 2003
  • This study is to investigate the heating value and noxious gases generation such as CO, NO and $SO_2$ known as dangerous gas for human from specimen made of cement and lightweight aggregate. The most quanity of CO gas is generated in EPS(Expanded Poly Styrene), core of commercial sandwich panel. Although specimens mainly composed of cement discharged the relatively less CO gas than organic core such as EPS, specimens which SBR was added discharged the very much amount of CO gas similar to EPS and especially, specimens including foaming agent, gas foaming agent or redipersible powder of VA/VeoVa showed the good properties in the generation of CO gas. From the standpoint of the generation of NO and $SO_2$ gas, both the core of commercial sandwich panel such as EPS, Glass wool and specimens made with polymer dispersion such as St/BA and SBR discharge the very much amount of NO and $SO_2$ gas in comparison of the other specimens. From this study, it was confirmed that organic materials such as core of commercial sandwich panel dischared much more noxious gas than specimens composed of cement and inorganic lightweight aggregate.

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Design of Lightweight Fill Method on Soft Ground using Expanded Polystyrene (연약지반상 스치로폴 경량성토공법의 설계)

  • 유기송
    • Journal of the Korean Professional Engineers Association
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    • v.27 no.5
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    • pp.39-45
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    • 1994
  • 스치로폴은 발포폴리스티렌(EPS : Expanded Poly-Styrene)을 말하며, 이것은 스티렌모노머(Stone Monomer)를 중합하여 만든 플리스티렌과 여기에 첨가한 발포제가 주원료로 되어 있다. 폴리스티렌은 1930년대에 미국과 독일에서 공업화되었고 스치로폴은 1943년 초에 미국에서 공업화가 이루어져 건물의 단열재, 물품포장재 등으로 이용되어 왔다. 1972년에는 노르웨이에서 연약지반상 교량의 접속도로 보수공사에 처음 스치로폴 성토공법이 이용되어 교대의 측방유동 방지대책으로 성공을 거둠에 따라 연약지반상의 경량성 토재 및 토압을 받는 옹벽, 교대 등 구조물의 경량 뒷채움재로서 각광을 받게 되었다. 한편 우리나라에서는 1994. 6월에 한국지반 공학회 주최로 개최된 "발포폴리스티렌(EPS) 이용 성토공법 국제심포지엄"에서 양산-구포간 고속도로성토(L=70m) 및 서해안고속도로의 교대 뒷채움에 스치로폴 경량성토재가 이용된 문헌이 발표된 바 있으며, 시중에서 단열재용으로 판매되고 있는 스티로폴 평판의 규격은 표 1과 같다. 스치로폴은 그 가격이 비싼 편이지만 단위중량(20-40kgf/m$^3$)이 흑의 50/1-100/1 밖에 안되는 초경량재로서 강도, 내구성 및 시공성이 우수한 성토용 신재료이기 때문에 연약지반상에서 구조물 시공시 지반의 과대한 침하, 측방유동 및 사면활동 등이 생길 경우 도로성 토재 또는 교대, 옹벽 등 구조물의 뒷채움재로서 스치로폴을 사용하면 이를 방지할 수 있으므로 매우 효과적인 토목자재라 할 수 있다. 따라서 본고에서는 지금까지의 연구결과, 시험시공 및 시공실적 등을 토대로 발표된 참고문헌을 중심으로 연약지반상 스치로폴 성토공법의 설계방법에 대하여 간단히 소개하고자 한다. 소개하고자 한다.

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The Back Side Temperature Variation According to Color of Sandwich Panel and Internal Core Material (샌드위치 패널의 외부 색상과 내부 심재에 따른 이면 온도 변화)

  • Park, Jun-Seo;Kim, Bong-Joo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.25-26
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    • 2023
  • The internal core material and external color of a sandwich panel have a significant impact on the performance of the sandwich panel. For use on roofs and walls, the internal core material and external color must be considered. Therefore, the surface and back side temperatures were measured for each exterior color and inner core material type. For the internal core materials, urethane foam and Expanded Poly Styrene(EPS), which are core materials mainly used in sandwich panels, were selected. As colors, black and ivory were selected according to brightness, and a total of five colors were selected: red, blue, and green, which are the three primary colors of light. As a result, there were differences in surface and temperature depending on the external color and type of internal core material. Regardless of the color, the temperature was measured lower for panels with urethane foam than for panels with an internal core of EPS. This is believed to have been influenced by the difference in thermal conductivity of urethane foam being 0.023W/(m·K) and that of EPS being 0.032W/(m·K). In addition, panels with a black exterior color were found to have higher surface and back temperatures than panels of other colors, and ivory-colored panels had lower back temperatures regardless of the core material. This is proportional to the brightness and light-absorbing characteristics.

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Development of Design System for EPS Cushioning Package of Monitor Using Axiomatic Design (공리적 설계를 이용한 모니터용 EPS 완충 포장 설계 시스템 개발)

  • Yi, Jeong-Wook;Ha, Dae-Yul;Lee, Sang-Woo;Lim, Jae-Moon;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1644-1652
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    • 2003
  • The monitor product is packed by cushioning materials because the monitor can be broken during transportation. However, the addition of the cushioning material increased the volume of the product. Therefore, it is required that the usage of cushioning material be minimized. In practice, design engineers have followed the ad hoc design with experiences of predecessors. Automation of the design process is very important for the reduction of engineering cost, and can be achieved by an excellent design process and software development. According to Axiomatic design, a design flow is defined and a software system is developed for automated design. At first, a basic model is defined. A user can modify the model from menus and design is carried out according to the input from the user. Finite element models are automatically generated based on the design. A nonlinear finite element analysis program called LS/DYNA3D is linked for the impact analysis. The process of Design of Experiments using orthogonal array is installed to minimize the maximum acceleration in drop test. Therefore, a new design can be proposed by the system. The program is designed according to the Independence Axiom of Axiomatic design. FRs and DPs of the software system are defined and decomposed by zigzagging process. Independent modules can be generated by analysis of the full design matrix and each module is coded as class in Object Oriented Programming (OOP). Design results are discussed.

Numerical Analysis of Load Reduction for Underground Arch Structures with Soft Zone Using Expanded PolyStyrene Geofoam (EPS Geofoam을 이용한 Soft Zone 적용방법에 따른 지중아치구조물의 하중저감에 관한 해석 연구)

  • Kim, Soo-Ha;Park, Jong-Sup;Kang, Jun-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.24-30
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    • 2018
  • As the demand for underground space increases, many researchers have been studying the load reduction method using high compressible materials to solve for the stability problem of the overhead load and for the increase of the earth pressure which decreases the function of the underground structure. This paper determines the optimum soft zone and the effect of the using EPS Geofoam as a load reduction material to arch structures. A finite element analysis program, ABAQUS, is used to analyze the soil-structure interaction and the behavior of buried arch structures considering different four EPS Geofoam forms to confirm the most conservative shape. The optimum cross-sectional shape was determined by comparing the results of earth pressure reduction rate in accordance with the change of span-rise ratio and span length of the arch structure. It was confirmed that the earth pressure generated in the arch structure using the optimal soft zone selected by the numerical analysis was reduced by an average of 78%. In this study, the effect of EPS Geofoam on soil pressure reduction and its applicability to underground arch structures will provide an economical and conservative way to design underground structures and will help to increase the usability of deep underground space.