• 제목/요약/키워드: Dynamic fatigue test

검색결과 220건 처리시간 0.049초

탄소 표면경화처리 구름베어링의 유효 경화 깊이에 대한 고찰 (Study on Effective Case Depth for Case Hardened Rolling Bearings)

  • 이한영
    • Tribology and Lubricants
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    • 제32권1호
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    • pp.18-23
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    • 2016
  • The effective case depth for case-hardened rolling bearing has been discussed. For this purpose, rolling contact fatigue tests for ball bearings built with inner race of various hardness values were conducted until L10 calculating rating life using a bearing life test machine under radial loading. Then, the distribution of residual stress below the inner raceway, which depended on the hardness value, was measured by X-ray diffraction. As a result, the linear relationship was established between the hardness value of the inner race and the theoretical shear stress evaluated at the depth where the residual stress disappeared below the inner raceway. Based on the relationship, it could be found that the factor of safety in bearing manufacturer’s rules for the effective case depth of case hardened rolling bearings was set higher. However, it could be also found that the hardness values at the depth where the maximum shearing stress acted below the raceway surface in a tapered roller bearing hardened by the carburizing process, were not sufficient for preventing plastic deformation under the basic dynamic load rating. Consequently, further efforts were still required to reduce or to disperse the contact load on the material design of a rolling bearing in order to prolong its life.

차량용 복합 기어열 제어 (Gear Train Control in the Automobile)

  • 한창우;최원식
    • 한국산업융합학회 논문집
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    • 제3권2호
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    • pp.131-139
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    • 2000
  • Gear train in the automobile to be used for controlling gas flow in automobiles consists of spur gears with involute tooth type in multiple stages. This spur gear is designed considering to the high power transfer efficiency, bending stress and contact stress in the static and dynamic analysis. The torque has been increased simultaneously the angular velocity has been decreased through the stages after being supplied by AC synchronous motor. This apparatus is controlled by electrical devices such as the PIC microprocessor, hall sensor and other electric components. By comparing the preset data of PIC microcomputer which is supplied by external DC electric power with the value set of hall sensor which detects the rotation angle position, PIC microcomputer thus controls AC motor and gear train according to the program algorithm which includes the on-off control and PWM motor driving method. As the result of the experiment such as performance, fatigue, torque test, we can conclude that this system is superior to the same and familiar foreign systems.

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차량 부품의 내구성 평가를 위한 가상시험실 구축 (The Durability Performance Evaluation of Automotive Components in the Virtual Testing Laboratory)

  • 김기훈;강우종;김대성;고웅희;임재용
    • 한국자동차공학회논문집
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    • 제14권3호
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    • pp.68-74
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    • 2006
  • The evaluation of durability performance in Virtual Testing Laboratory(VTL) is a new concept of vehicle design, which can reduce the automotive design period and cost. In this study, the multibody dynamics model of a car is built with a reverse engineering design. Hard points and masses of components are measured by a surface scanning device and imported into CAD system. In order to simulate the non-linear dynamic behavior of force elements such as dampers and bushes, components and materials are tested with specialized test equipments. An optimized numerical model for the damping behavior is used and the hysteresis of bush rubber is considered in the simulation. Loads of components are calculated in VTL and used in the evaluation of durability performance. In order to verify simulation results, loads of components in the vehicle are measured and durability tests are performed.

Loading rate effect on superelastic SMA-based seismic response modification devices

  • Zhu, Songye;Zhang, Yunfeng
    • Earthquakes and Structures
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    • 제4권6호
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    • pp.607-627
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    • 2013
  • The application of shape memory alloys (SMAs) to the seismic response reduction of civil engineering structures has attracted growing interest due to their self-centering feature and excellent fatigue performance. The loading rate dependence of SMAs raises a concern in the seismic analysis of SMA-based devices. However, the implementation of micromechanics-based strain-rate-dependent constitutive models in structural analysis software is rather complicated and computationally demanding. This paper investigates the feasibility of replacing complex rate-dependent models with rate-independent constitutive models for superelastic SMA elements in seismic time-history analysis. Three uniaxial constitutive models for superelastic SMAs, including one rate-dependent thermomechanical model and two rate-independent phenomenological models, are considered in this comparative study. The pros and cons of the three nonlinear constitutive models are also discussed. A parametric study of single-degree-of-freedom systems with different initial periods and strength reduction factors is conducted to examine the effect of the three constitutive models on seismic simulations. Additionally, nonlinear time-history analyses of a three-story prototype steel frame building with special SMA-based damping braces are performed. Two suites of seismic records that correspond to frequent and design basis earthquakes are used as base excitations in the seismic analyses of steel-braced frames. The results of this study show that the rate-independent constitutive models, with their parameters properly tuned to dynamic test data, are able to predict the seismic responses of structures with SMA-based seismic response modification devices.

Experimental study of vibration characteristics of FRP cables based on Long-Gauge strain

  • Xia, Qi;Wu, JiaJia;Zhu, XueWu;Zhang, Jian
    • Structural Engineering and Mechanics
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    • 제63권6호
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    • pp.735-742
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    • 2017
  • Steel cables as the most important components are widely used in the certain types of structures such as cable-supported bridges, but the long-span structures may result in an increase in fatigue under high stress and corrosion of steel cables. The traditional steel cable is becoming a more evident hindrance. Fiber Reinforced Polymer (FRP) cables with lightweight, high-strength are widely used in civil engineering, but there is little research in vibrational characteristics of FRP cables, especially on the damping characteristic. This article studied the two methods to evaluate dynamical damping characteristic of basalt FRP(BFRP) and glass FRP(GFRP) cables. First, the vibration tests of the B/G FRP cables with different diameter and different cable force were executed. Second, the cables forces were calculated using dynamic strain, static strain and dynamic acceleration respectively, which were further compared with the measured force. Third, experimental modal damping of each cables was calculated by the half power point method, and was compared with the calculation by Rayleigh damping theory and energy dissipation damping theory. The results indicate that (1) The experimental damping of FRP cables decreases with the increase of cable force, and the trend of experimental damping changes is roughly similar with the theoretical damping. (2) The distribution of modal damping calculated by Rayleigh damping theory is closer to the experimental results, and the damping performance of GFRP cables is better than BFRP cables.

Experimental study of cactus-like body shape on flow-induced vibration mitigation of clustered cylinders

  • Shi, Chen;Liu, Yang;Wang, Jialu;Chen, Fabo;Liu, Zhihui;Bao, Xingxian
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제13권1호
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    • pp.194-207
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    • 2021
  • Vortex-Induced Vibration (VIV) is a major contributor to the fatigue damage of marine risers which are often arranged in an array configuration. In addition to helical strakes and fairings, studies have been strived in searching for possible VIV suppression techniques. Inspired by giant Saguaro Cacti, flexible cylinders of different cactus-shaped cross sections were tested in a water tunnel facility, and test results showed that cactus-like body shapes reduced VIV responses of a cylinder at no cost of significant increase of drag. A series of experiments were conducted on a pair of two tandem-arranged flexible cylinders and an array of four cylinders in a square configuration to investigate the effects of wake on the dynamic responses of cylinders and the VIV mitigation effectiveness of the cactus-like body shape. Results showed that the cylinders in a square configuration, either at the upstream or downstream positions, might have larger dynamic responses than those of a single cylinder. The cactus-like body shape could mitigate VIV responses of cylinders at upstream positions in an array configuration; however, similar to helical strakes, the mitigation efficiency was reduced on downstream cylinders. Note that the cactus-like cross-sectional shape investigated was not optimized for VIV suppression. The present study indicates that the modification of the cross-sectional shape of a cylinder to a well-designed cactus-like shape may be used as an alternative technique to mitigate the VIV of marine risers.

개질 유황결합재를 사용한 중온아스팔트 혼합물의 특성 (Characteristics of the Warm-Mix Asphalt Mixtures Using the Modified Sulfur Binder)

  • 김세원;박흥석;김종규;정용욱
    • 한국건설순환자원학회논문집
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    • 제4권4호
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    • pp.489-495
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    • 2016
  • 본 연구는 원유정제과정에서 발생되는 산업부산물인 유황에 폴리머 성분의 첨가제를 혼입한 개질유황결합재를 사용하여 중온아스팔트 혼합물을 제조하고, 개질유황결합재를 사용한 중온아스팔트 혼합물의 간접인장강도, 수침전후 및 동결융해 전후 인장강도비와 휠트랙킹 시험에 의한 동적안정도 등의 역학 및 내구 특성을 평가하였다. 실험결과, 개질유황 결합재를 사용한 중온아스팔트 혼합물의 수침전후 인장강도비는 0.88로 중온 폼드 개질 아스팔트의 약 1.13배이며, 동결융해 전후의 인장강도비 또한 0.82로 인장강도비 KS 품질기준 값 0.75 이상을 모두 만족하였다. 간접인장강도는 1.60MPa로 KS 품질기준 값 0.80MPa의 2배, 일반가열아스팔트의 1.29MPa과 비교하여 약 1.24배 높은 간접인장강도를 나타내었다. 또한, 휠트랙킹 시험에 의한 동적안정도는 14,075회/mm로 일반가열아스팔트의 약 15배, 중온 폼드 개질 아스팔트의 약 3배로 피로균열 등 소성변형에 대한 저항성이 매우 우수하게 나타났다.

켐크리트 개질 아스팔트 혼합물의 실내 공용성 평가 (Laboratory Performance Evaluation of Chemcrete Modified Asphalt Mixtures)

  • 박경일;이현종;이광호;이석근
    • 한국도로학회논문집
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    • 제3권3호
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    • pp.119-133
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    • 2001
  • 켐크리트 개질 아스팔트 혼합물은 산소와 고온의 온도조건에서 급속하게 경화된다. 켐크리트 개질 혼합물을 아스팔트 포장의 표층에 적용할 경우 이러한 과다한 경화로 인하여 조기 균열이 발생되기도 한다. 이러한 조기 균열의 발생을 완화하기 위하여 켐크리트 개질 혼합물을 아스팔트 포장의 기층에 적용하고 있다. 본 연구에서는 켐크리트 개질 아스팔트와 혼합물의 공용성을 규명하기 위하여 아스팔트 바인더에 대해 동적유동시험 및 처짐보유동시험 등을 실시하였고 혼합물에 대한 일축인장 피로 및 휠트래킹, 수분손상 시험 등을 실시하였다. 또한 현장에서 채취한 시편에 대해 회복탄성계수시험을 실시하여 일반 및 켐크리트 개질 혼합물의 강성을 비교분석하였다. 이상의 시험결과로부터 켐크리트 개질 혼합물은 일반 혼합물에 비해 소성변형에 대한 저항성이 크다는 것을 알 수 있었다. 그러나 켐크리트 혼합물이 추운지방에 사용될 경우 저온균열의 문제가 발생할 가능성이 있을 것으로 사료된다. 켐크리트 혼합물을 기층에 적용하여 2년 이상 경과한 경우 켐크리트 개질 혼합물은 일반 혼합물에 비해 강성이 약 50% 정도 증가됨을 알 수 있었다.

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전부도재관용 도재의 미시적 균열전파 양상 (Microstructural Aspects of Crack Propagation in All-Ceramic Materials)

  • 김효성;최규형;정회웅;원대희;이민호;배태성
    • 대한의용생체공학회:의공학회지
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    • 제19권5호
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    • pp.433-441
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    • 1998
  • 본 연구에서는 전부도재관용 도재의 균열전파 양상과 구강환경이 파절강도에 미치는 영향을 평가하기 위해 시행되었다. 도재의 굽힘강도 늘 In-Ceram, IPS-Empress 및 VMK68의 순으로 나타났으며, 수중에서 좌다 기름중에서 더 놀은 강도를 보였다. 비커스 압자 압입부와 압입부를 중심으로 한 파면의 관찰 결과, VMK68 도재의 경우에는 9.8N의 압인하중하에서, IPS-Empress의 경우에는 47.0N의 압입하중하에서 교면에 median crack이 형성되는 양상을 보였으며, 균열이 압자의 압입시에 형성된 벽개면을 따라서 빠르게 성장하여 파괴에 도달한 양상을 보였다. In-Ceram의 경우에는 49.0h의 압임하중하에서 Palmqvlst clack이 형성되는 양상을 보였으며, 알루미나 입자에 의한 균열의 굴곡과 creak bridging으로 인한 강화기전이 관찰되었다.

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다구찌 기법을 이용한 이종재료 경사 홀 클린칭 접합부 수평 방향 접합강도 예측 및 검증 (Prediction and Verification of Lateral Joining Strength for Tapered-Hole Clinching using the Taguchi Method)

  • 강동식;박으뜸;;강범수;송우진
    • 소성∙가공
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    • 제25권1호
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    • pp.36-42
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    • 2016
  • Fiber metal laminates (FMLs) are well known for improved fatigue strength, better impact resistance, superior damage tolerance and slow crack growth rate compared to traditional metallic materials. However, defects and loss of strength of a composite material can occur due to the vertical load from the punch during the joining with a dissimilar material using a conventional clinching method. In the current study, tapered-hole clinching was an alternative process used to join Al 5052 and FMLs. The tapered hole was formed in the FML before the joining. For the better understanding of static and dynamic characteristics, a clinched joining followed by a tensile-shear test was numerically simulated using the finite element analysis. The design parameters were also evaluated for the geometry of the tapered hole by the Taguchi method in order to improve and compare the lateral joining strength of the clinched joint. The influence of the neck thickness and the undercut were evaluated and the contribution of each design parameter was determined. Then, actual experiments for the joining and tensile-shear test were conducted to verify the results of the numerical simulations. In conclusion, the appropriate combination of the design parameters can improve the joining strength and the cross-sections of the tapered-hole clinched joint formed in the actual experiments were in good agreement with the results of the numerical simulations.