• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.985-990
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• 1995

Recently, the development of high speed and high precision NC-lathe for piston head machining is needed for the complexity and diversity of the piston head shape used in automobile reciprocating engine. THe piston head has many complex shapes in the aspect of fuel economy, such as ovality, profile, double ovality and recess. Among them, for the maching of the over shape of 0.1~1mm the cutting tool should move periodically symchronized with the rotation of piston workpiece. The cutting tool feeed system must have high positioning accuracy for the precise machining, high speed for the fast maching and high dynamic stiffness for the cutting force. The linear brushless DC motor is used for satisfying these coditions. The ballbush guide and supporting guide using turcite is used for the guidance of the feed drive system. Linear encoder, digital servo ampllifer and controller are used for driving the motor. THis paper presents the design and simulation of the new tool feed system for noncircular machining.

• International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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• v.3 no.1
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• pp.40-48
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• 2000

The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.189-198
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• 1994

The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.137-141
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• 1993

In the case of a boring bar, the vibration amplitude is generallylarge due to its high slenderness. The boring bat is then modelled as a cantilever with dynamic force acting at the free end and a generalized model of nonlinear continous system is obtained. The Analysis of model is conducted for the specific case with a zero side cutting edge angle. The dynamic behaviour is investigated for machining processes in which the the overlap factor of regenerative effect is considered. The vibration characteristics of boring bar depth of cut rather than feed rate in given slenderness.

• Journal of the Korean Society for Precision Engineering
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• v.5 no.4
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• pp.39-47
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• 1988

There are many methods in measuring the signal of cutting, but by measuring the multi-signal, we can pick up the wear and chipping of the tool more accurately. Hence, the present study is concerned with analysing the dynamic component as well as the static component measured by the tool dynamometer, finding out which signal is involved in each component, comparing the capability of the cemented carbide drill and the HSS drill, and discussing the chipping of the cemented carbide drill. In addition, discussion is made about the characteristics of the frequency of the torque and thrust in connection with the dynamic component.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.10
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• pp.1997-2007
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• 2002

Composite air spindles are appropriate for the high-speed and the high-precision machining as small hole drilling of printed circuit board (PCB) or wafer cutting for manufacturing semiconductors because of the low rotational inertia, the high damping ratio and the high fundamental natural frequency of composite shaft. The axial load and stiffness of composite air spindles fur drilling operation are determined by the thrust ben ring composed of the air supply part mounted on the housing and the rotating part mounted on the rotating shaft. At high-speed rotation, the rotating part of the thrust bearing should be designed considering the stresses induced by centrifugal force as well as the axial stiffness and the natural frequency of the rotating shaft to void the shaft from failure due to the centrifugal force and resonant vibration. In this work, the air supply part of the thrust bearing was designed considering the bending stiffness of the bearing and the applied load. The rotating part of the thrust bearing was designed through finite element analysis considering the cutting forces during manufacturing as well as the static and dynamic characteristics under both the axial and con trifugal forces during high-speed rotation.

• Smart Structures and Systems
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• v.24 no.3
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• pp.345-360
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• 2019

The shear keys are set in a seismic isolation system to resist the long-term service loadings, and are cut off to isolate the earthquakes. This paper investigated the influence of shear keys on the seismic performance of a vertical spring-viscous damper-concave Coulomb friction isolation system by an incremental dynamic analysis (IDA) and a performance-based assessment. Results show that the cutting off process of shear keys should be simulated in a numerical analysis to accurately predict the seismic responses of isolation system. Ignoring the cutting off process of shear keys usually leads to untrue seismic responses in a numerical analysis, and many of them are unsafe for the design of isolated structure. And those errors will be increased by increasing the cutting off force of shear keys and decreasing the spring constant of shear keys, especially under a feeble earthquake. The viscous damping action postpones the cutting off time of shear keys during earthquakes, and reduces the seismic isolation efficiency. However, this point can be improved by increasing the spring constant of shear keys.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.42-46
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• 1993

This paper presents development of a pratical tool deflection compensation system in order to reduce the machining error by the tool deflection in the end-milling process. The system is a tool adapter which includes 2-axis force sensor for detecting tool deflection and 2-axis tool tilting device for adjusting tool position through computer interface in on-line process. In experiments, it is revealed that the force sensor applying parallel plate principle and strain gauge is proper to obtain dynamic process signal, and the tilting device using stepping motor and cam drive mechanism is suitable to have necessary action. By the system and control algorithm, it is possible to get precise machining surface profile without excessive machining error and overcut generated due to increased cutting force in more productive machining condition.

• Journal of Mechanical Science and Technology
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• v.17 no.12
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• pp.1977-1985
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• 2003

In the present study, the dynamic modelling of planar mechanisms that consist of a system of rigid bodies is carried out using point coordiantes. The system of rigid bodies is replaced by a dynamically equivalent constrained system of particles. Then for the resulting equivalent system of particles, the concepts of linear and angular momentums are used to generate the equations of motion without either introducing any rotational coordinates or distributing the external forces and force couples over the particles. For the open loop case, the equations of motion are generated recursively along the open chains. For the closed loop case, the system is transformed to open loops by cutting suitable kinematic joints with the addition of cut-joints kinematic constraints. An example of a multi-branch closed-loop system is chosen to demonstrate the generality and simplicity of the proposed method.

• Transactions of Materials Processing
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• v.15 no.1 s.82
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• pp.57-64
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• 2006

High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRC 55) is carried out using small diameter ball endmills. Tool lift and wear characteristics under the various machining parameters are investigated Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of the tool wear and material removal rate.