• Title/Summary/Keyword: Dyeing process wastewater

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Treatment Efficiency of Activated Carbon Adsorption for Dyeing Wastewater Treated by the Different Pre-treatment Methods (염색폐수의 전처리 방법에 따른 활성탄 흡착 처리효율에 관한 연구)

  • Kim Sun-Hee;Lee Sang-Ho
    • Journal of Environmental Science International
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    • v.15 no.7
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    • pp.659-667
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    • 2006
  • This research aims at applicability of adsorption process in order to satisfy the restricted Effluent Quality Standards for dyeing wastewater. The dyeing wastewater treated by biological process with carrier imbedded microorganisms was directly applied to the activated carbon adsorption in Process A, The dyeing wastewater treated by Fenton oxidation for the effluent of biological process was applied to the adsorption in Process B. It was found that the optimum conditions of adsorption with granular activated carbon are $20^{\circ}C$ and 120 minutes for the batch experiment. Langmuir equation was fitted better than Freundlich equation to the experimental data. The breakthrough time of adsorption column was determined by color rather than $COD_{Mn}$ for both Process A and Process B. The results revealed that the breakthrough time of adsorption for two processes was extended by the treatment of Fenton oxidation for dyeing wastewater treated by biological treatment than the direct application of dyeing wastewater treated by the biological treatment. Adsorption process can be applied in order to meet the restricted Effluent Quality Standards for dyeing wastewater.

Composition of Cotton Textile Dyeing Process Wastewater and its Treatment Characteristics by Ionized Gas (면섬유염색폐수의 공정별 폐수성상과 이온화가스에 의한 처리특성)

  • Lim, Gyeong-Eun;Chung, Paul-gene;Kwon, Ji-Young;Lee, Eun-Ju
    • Journal of Korean Society on Water Environment
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    • v.23 no.3
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    • pp.303-308
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    • 2007
  • Three types dyeing wastewater (dark, medium, light color) discharged from cotton textile dyeing with reactive dye was collected at each step of process. Each process dying wastewater was analyzed and treated by ionized gas. The analysis focused on $COD_{Cr}$, SS and color. Bleaching & scouring process wastewater has the highest $COD_{Cr}$ value in the three type dyeing wastewater. SS shows the highest value at dyeing process wastewater in dark and medium color but light color has at finishing process wastewater. The result of process wastewater treatment by ionized gas was that the ionized gas was effective in $COD_{Cr}$ removing of bleaching & scouring process and finishing process wastewater but was not good at dyeing process wastewater. From that result it is estimated that the ionized gas could not work in opening the aromatic ring and react only in aliphatic component of the molecule. Because the surfactants contained in bleaching & scouring process and finishing process wastewater have only one aromatic ring in its molecular structure, in contrast with the reactive dye compounds consist of aromatic rings great part of its molecular structure. The color almost removed in 1.5 hrs reaction time but $COD_{Cr}$ removal effiency was only 30.7% through 3hrs in 1500 mL of total dyeing wastewater treated by 10 L/min ionized gas.

A Study on Reuse System of Dyeing Wastewater using Membrane (막을 이용한 염색폐수의 재활용 연구)

  • 서명포
    • Textile Coloration and Finishing
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    • v.10 no.4
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    • pp.45-52
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    • 1998
  • Reuse of wastewater become an important consideration to solve the environmental pollution problems in recent industriallzation and urbanization. Especially, he characteristic of dyeing process is subject to use much water and thus has serious problems for removal of color and organic pollutants in their wastewater. This report is divided into two main parts : The purpose of the first part was to determine if alkaline wastewater discharged from textile dyeing operation factory could be flocculated directly by Fenton oxidation method. This study was conducted to investigate Fenton reagent dose and reaction condition of Fenton method as pretreatment for dyeing wastewater in K dyeing industry were investigated. In the second part of this research, to treat dyeing wastewater it was found that the most effective way is to use ultrafiltation and reverse osmosis at the conditions of the pH 7.0~8.0 and operating pressure of $2.5~35kg_f/cm^2$. This paper is mainly dealt with the application on reuse system of dyeing wastewater treatment using ultrafiltration and reverse osmosis membranes. The results showed that dyeing wastewater could be reused by chemical, filter and membrane sequential treatment process.

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Eveluation of Comparable Removal Efficiency of Organics and Color for the Dyeing Wastewater by Fenton Oxidation and Ozonation (펜톤산화와 오존산화 조합에 따른 염색폐수의 유기물질 및 색도 처리효율 비교 평가에 관한 연구)

  • Kim, Sun Hee;Lee, Sang Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.6
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    • pp.778-784
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    • 2004
  • Dyeing wastewater contains recalcitrant organics which can not be easily treated by conventional biological treatment. Therefore it has to be treated by other advanced oxidation process in order to remove COD and Color more efficiently. Fenton oxidation process is one of the most commonly applied processes in removal of COD and color for the dyeing wastewater. However it increase the treatment cost and the production of sludge by the use of the excessive chemical reagent. Ozonation is not suitable in Single treatment process because it is not effective in organics removal compared with Color removal. The purpose of this research in order to evaluate the comparable removal efficiency of COD and color by the combination of advanced oxidation processes for the dyeing wastewater. The sequential treatment processes of Fenton process and ozonation was more effective to remove organics and color than ozonation and Fenton process. The result of Fenton process for the pretreatment presented as the 81% removal of organics whereas ozonation process for the pretreatent presented as the 22.1% removal of organics. The removal of colour was higher as 81.3% for the ozonation as the pretreatment than 77.7% for the Fenton process as the pretreatment.

A Study on Removal of Color in Dyeing Wastewater by Ozone Oxidation (오존산화에 의한 염색체수의 색도 제거에 관한 연구)

  • 정순형;최준호
    • Journal of environmental and Sanitary engineering
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    • v.18 no.4
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    • pp.45-51
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    • 2003
  • This study was conducted to remove the color in dyeing wastewater by ozone oxidation process, and the results were summarized as follows ; The 18.3% of BOD and 56.3% TOC were removed as decreasing with pH 1 in dyeing wastewater, containing the polyester reducing process. It showed that terephthalic acid was precipitated at low pH. The color of dyeing wastewater was removed by the first order reaction, and the reaction rate constants at pH 3, 7, 12 were investigated $0.234{\;}min^{-1},{\;}0.215{\;}min^{-1}{\;}and{\;}0.201{\;}min^{-1}$ respectively. It showed that color was more effectively removed with direct reaction of ozone than radical reaction(non-direct reaction). As increasing of the water temperature, the reaction rate constants were increased slightly. It indicated that activity of ozone was improved at high water temperature.

Biological Removal of EG from Weight Loss Treatment Wastewater & Complex Dyeing Process Wastewater

  • Lee, Hyeon-Uk;Im, Dong-Jun
    • 한국생물공학회:학술대회논문집
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    • 2001.11a
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    • pp.505-508
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    • 2001
  • An microorganism able to degrade ethylene glycol(EG) was developed. Using this microorganism, biological treatment of ethylene glycol was studied in Erlenmeyer flasks and a laboratory scale stirred loop bioreactor. The removal efficiencies of ethylene glycol from synthetic wastewater were 91.6% ${\sim}$ 97.7% at $30^{\circ}C$ ${\sim}$ $40^{\circ}C$, and 96.3% ${\sim}$ 97.9% at initial pH 9 ${\sim}$ 11 respectively. Also the removal efficiencies of ethylene glycol were found to be more then 92% at initial ethylene glycol concentration of 300mg/L ${\sim}$ I400mg/L. In treatment of weight loss treatment wastewater using Erlenmeyer flasks, the removal efficiencies of ethylene glycol were 79.6%. 82.5%. 77.6%. and 71.3% at initial pH 9. 10. 11. and 12.4 after 11 days of reaction. Moreover in treatment of complex dyeing process wastewater. the residual ethylene glycol was not detected at the initial pH 10.0 and pH 11.3 after 4 days of reaction. When stirred loop bioreactor was used for removing ethylene glycol, the residual ethylene glycol was not detected after 108 hrs and 60 hrs of reaction in batch treatment of weight loss treatment wastewater and complex dyeing process wastewater.

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An Analysis of the Application Technology of Heat Recovery System from Dyeing Wastewater (염색폐수 열회시스템 적용기술 분석)

  • 장기창;박성룡;이상남;라호상;박준택;함성원;박영태
    • Journal of Energy Engineering
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    • v.10 no.3
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    • pp.195-205
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    • 2001
  • A great deal of energy is necessary with emission of lots of wastewater in dyeing and finishing process, but heat recovery from wastewater is not introduced since is technology is not developed yet. In order to obtain the method utilizing hot water produced by heat source, that is, dyeing wastewater it was investigated the characteristics of dyeing and finishing process and energy basic unit. Energy basic unit of polyester/cotton (T/C), polyester/rayon (T/R) and polyester dyeing process are higher than that of the other process. The average quantity of wastewater for each dyeing company is 20,470 ton/month, the average temperature of wastewater is about 41$^{\circ}C$. Because the SS solution of wastewater in polyester dyeing process is lower than that of the other process, the effect of corrosion in heat recovery system is low. Since the energy price for 1000 kcal produced by vapor compression heat pump is presumed to be 22.50 won, it is found to be very economic heat recovery system, and its payback is 2.09 years for the factory with LNG boiler.

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Supercritical Dyeing Technology (초임계 염색 기술)

  • Kim, Taewan;Park, Geonhwan;Kong, Wonbae;Lee, Youn-Woo
    • Clean Technology
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    • v.24 no.1
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    • pp.1-8
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    • 2018
  • As the social demands for environmental pollution increase and regulations on the dyeing process wastewater are strengthened, supercritical dyeing process has been attracting attention as an alternative technology to reduce wastewater and energy consumption. In the supercritical dyeing process where carbon dioxide is used as a solvent instead of water as a solvent, there is no wastewater generated. The unfixed dyes can be reused later which makes the process environment-friendly. Also, after dyeing process, dried textiles can be obtained without additional drying process, which makes the process energy efficient. In this article, we have summarized the development of the supercritical dyeing process along with the research in Korea today and compared the principle of supercritical dyeing process with conventional dyeing process. To further explain the principle, studies of the distribution factor and mass transfer of dyes in supercritical carbon dioxide and fibers, as well as solubility between supercritical $CO_2$ and dyes are discussed. The dynamic behavior of dyes in supercritical dyeing apparatus and summary of the supercritical dyeing facilities developed around the world are also discussed. Finally, we suggest the direction of research and development for optimization of supercritical dyeing process and application to synthetic fibers and natural fibers except for polyester.

Application of surface modified sericite to remove anionic dye from an aqueous solution

  • Choi, Hee-Jeong
    • Environmental Engineering Research
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    • v.22 no.3
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    • pp.312-319
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    • 2017
  • The treatment of dyeing wastewater is not easy because dyes are mainly aromatic, heterocyclic compounds. The most effective technologies and methods to treat dyeing wastewater are costly and involve materials that are difficult to regenerate after use. Therefore, it is necessary to develop cost-effective, eco-friendly technologies to treat dyeing wastewater. The aim of this study was to investigate the removal of sulfur blue 11 (CI 53235) anionic dye using methyl esterified sericite (ME-sericite) adsorbents in an aqueous solution. The results are discussed in terms of the ME-sericite particle size, temperature, pH value and initial sorption rate according to the initial sulfur blue concentration. In addition, we analyzed the adsorption kinetics using a Pseudo-second-order model with the desorption and reusability. The methyl esterification caused a considerable increase in the specific surface area from 4.45 to $17.62m^2/g$. The ME-sericite adsorbents successfully removed > 98% of the sulfur dye in the aqueous solution. For the adsorption of 1 mg of sulfur dye, approximately 4.6 to 6.6 g/L ME-sericite were required. The desorption process was carried out by mixing a NaOH eluent to desorb 90.56% of the sulfur dye with 2 h of contact time. Thus, the ME-sericite is a promising adsorbent to treat dyeing wastewater due to its low dose requirement, high removal efficiency and inexpensive material.

Nanofiltration of Dyeing Wastewater Using Polyamide Ro-Membranes after the Pretreatment with Chemical Coagulants

  • Hwang Jeong-Eun;Jegal Jonggeon;Mo Joonghwan;Kim Jaephil
    • Korean Membrane Journal
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    • v.7 no.1
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    • pp.58-66
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    • 2005
  • Nanofiltration (NF) of a dyeing wastewater was carried out using polyamide NF-membranes. Before applying the wastewater to the membrane process, it was pretreated with various chemical coagulants such as alum, ferric chloride and HOC-100A. In order to see the effect of the pretreatment of the wastewater using chemical coagulants on the membrane separation process, the optimum conditions for the coagulation and sedimentation process using the chemical coagulants were sought. By the pretreatment, despite the different coagulants used, the chemical oxygen demand (COD) and UV-absorbance of the wastewater were lowered by more than $70\%$. The pretreated wastewater was then applied to the membrane process. The effect of the coagulants used for the pretreatment on the membrane fouling was studied. From this study, it was found that the HOC-100A was the best out of the coagulants used far the removal of the materials that could cause membrane fouling.