• Title/Summary/Keyword: Dyeing & Finishing Process

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Improving the Dyeability of Gelatin Pretreated Cotton Fabrics Dyeing with Cochineal in Ethanol-Water Mixture (젤라틴 전처리 면직물의 에탄올-물 혼합용매에 의한 코치닐 염색성 향상)

  • Ha, Su Young;Jang, Jeong Dae
    • Textile Coloration and Finishing
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    • v.31 no.3
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    • pp.127-134
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    • 2019
  • Cotton fabrics were treated with gelatin to improved their dyeability, color strength toward cochineal dye. Gelatin were used as the protein. Gelatin is containing a large number of hydrophilic groups. Pad-dry-cure method was used for the treatment process(10g/L concentration). The scanning electron micrograph showed the gelatin was deposited on the surface of cotton. Pretreated fabrics were mordanted with 10%(owf) alum. Then the fabrics were dyed with cochineal. Compared with original cotton fabric the K/S value with cochineal dyes was significantly improved on gelatin modified cotton. Treating cotton with 10g/L concentration gelatin offered higher cochineal adsorption. The dyeability of pH 4 yielded the highest color strength. In dyebaths of a ratio of ethanol and water such as; 10:0, 9:1, 8:2, 7:3, 6:4, 5:5, 4:6, 3:7, 2:8, 1:9, 0:10, fabrics were dyed. The ratio of ethanol and water had powerful effects on solution polarity. Cochineal dye uptake showed maximum value, when the proportion of ethanol and water was 9:1. Dyeing at increased temperatures and with increased time resulted in higher dye uptake and reddish-purple color(5RP). The washing fastness was 1-2grade, and the fastness to light was 2-3grade.

Study on Manufacturing Technology of Coating Yarns for Awning Fabrics (차양막 직물용 코팅사 제조기술에 관한 연구)

  • Kim, Seung-Jin;Lee, Eun-Ho;Heo, Kyeung;Kim, Hyun-Ah
    • Textile Coloration and Finishing
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    • v.27 no.1
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    • pp.35-49
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    • 2015
  • This paper investigated optimum process conditions of coating yarn for awning fabric. For this purpose, the simulation for processability and yarn quality using SPSS statistics package was carried out, and PP/TPO and PET/PVC coating yarns specimens were made with variation of extruder temperature and feed speed of core yarn on the yarn coating machine for examining simulation result. It was revealed that optimum coating conditions of PP/TPO 1000d coating yarn were extruder temperature $150^{\circ}C$, and core yarn feed speed 400~500m/min. Mechanical property and thermal shrinkage of PP/TPO coating yarn made at this conditions were best and core evenness rates of these coating yarns by yarn compression tester were also superior, which was certified by SEM photograph. In addition, these experimental results were coincided with simulation results. It was found that, in PET/PVC coating yarn, yarn physical properties between 1500d and 1200d coated yarns were not shown any difference, and core evenness rates of these coating yarns were superior. It revealed and concluded that these simulated coating conditions are applicable to production field.

Weaving design of flame retardant jacquard fabrics for bedding (침장용 난연 자카드직물의 제직설계)

  • Ahn, Young-Moo
    • Journal of Fashion Business
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    • v.14 no.5
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    • pp.102-111
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    • 2010
  • The pegging board planning for jacquard weaves was carried out to express a big enough design in 60 inch width. 20 Kinds of fabrics were fabricated by a jacquard loom with a warp density of 168 yarns/inch, a weft density of 100T, and a weight of 180-220g/$m^2$ or 250-300g/$m^2$. The result of sanitary test about Escherichia coli, Staphilococcus aureus, Klebsiella pneumoniae and Salmonella typhimurium showed a sterilizing power of over 90% after cultivating for 30, 60, 120 minutes. And also its property was sustained after laundrying 20 times. The flame retardant properties showed a good result and complied with the flame retardant criteria of KOFEI 1001. Abrasion, laundry and light fastnesses of flame retardant fabrics showed 4-5 grades. The fabrics manufactured from 30's fiber appeared a little fluff and pill on the fabric. Therefore, they need a shearing process after finishing all processes to decrease the fluff or pill on the fabric. The flame retardant fabric manufactured from 30's and 40's fiber showed increased strength and elongation after soaping and dyeing finishing because the fabrics were shrunk.

Assemblage and Driving Characteristics of a Ultrasonic Fabric Washing Machine (초음파 직물수세기의 구성 및 구동 특성)

  • 이춘길;이광수
    • Textile Coloration and Finishing
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    • v.12 no.3
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    • pp.207-217
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    • 2000
  • A new, high-efficiency ultrasonic fabric washing machine was developed to be an energy-efficient washing machine and to enhance fabric washing quality in washing processes of the dyeing and finishing process in the textile industry. This system is composed of ultrasonic wave generator, air blowing nozzle, torque motor for fabric tension control, and enclosed washing bath, multi-tube type exchanger, noiseless heater, air cylinder, expander roller, mangle upper and lower rollers, bend bar, dancer, shower spray nozzle, and solenoid valve, and so on. These elements are synergised for fabric washing. One of the very important principles is the low tension fabric running system. For an efficient washing effect, a counter flow system is also adopted. The new system also adopts the dancer and torque motor to control fabric tension and prevent fabric creasing. Shower spray nozzle, counter flow and overflow apparatus, and air-blowing apparatus are adopted to enhance the fabric washing effect. In this study, peach yoryu, exter, and moss crepe fabrics were washed by the general and ultrasonic washing systems under different conditions respectively. The washing efficiency was affected by the fabric running speed and characteristics of fabrics. Size content after washing increased with increasing the fabric running speed. The values in the general washing system were higher than those of the ultrasonic washing system. The changes of conductivity in the ultrasonic and the cooling bath were affected by the running time under the ultrasonic generating. The values of conductivity decreased as the experimental time passed.

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Optimization of Decolorizing and Carding Condition for Recycle Materials of Colored Waste Silk Fabrics (폐견직물의 재활용을 위한 탈색과 개섬조건의 최적화)

  • Lee, Youn-Eung;Lee, Sun-Kun;Joo, Chsang-Whan
    • Textile Coloration and Finishing
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    • v.17 no.6 s.85
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    • pp.42-50
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    • 2005
  • Silk fabrics are widely used as high quality cloth, interior, quilting and bedding materials because of having excellent touch, drape, resilience and low specific gravity characteristics. But, many waste silk materials are produced during the reeling, spinning, weaving, dyeing and finishing processes. From this fact, the recycle of waste silks is interested in studying for the application of industrial textile materials such as filter, oil absorbent and wound protector. Thus, this research has surveyed the decolorizing and carding characteristics in order to recycle the colored waste silk materials. As the results, the carding condition of waste silk fabrics was optimized with different fiber lengths and curding passage. In addition, the fiber failure mechanism from the wasted silk microdamage caused by carding process was investigated. Also it was found that longitudinal and transverse cracks, abrasion and pilling were formed on the surface of wasted silk fibers.

Coloration behaviors of phthalocyanine reactive dye on nylon substrates: experiments, empirical modeling and statistical analysis

  • Kim, Byung-Soon;Ravikumar, K.;Yoon, Seok-Han;Son, Young-A
    • Textile Coloration and Finishing
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    • v.19 no.2
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    • pp.14-23
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    • 2007
  • This research article explores the use of phthalocyanine reactive dye on nylon substrate. The effect of factors such as pH, temperature, liquor ratio and alkali addition on level of dye exhaustion, fixation and total fixation efficiency. Low pH, high temperature and low liquor ratio were found to be suitable conditions for maximum % exhaustion values. The effect of sulphatoethylsulphone(SES) and vinylsulphone(VS) form of the dyes on level of dye fixation was also discussed. The optimized exhaustion (%E), fixation(%F) and total fixation efficiency were determined. Modification of the dyeing process with alkali addition displayed that dye fixation(%) increased by alkali addition. Vinylsulphone(VS) moiety of the dye was found to be superior to. maximum fixation (%F). Appropriate predictable empirical models, relatively a new approach in dyeing processes, were developed incorporating interactions effects of temperature, pH and liquor ratio for predicting % exhaustion, fixation and total fixation efficiency. The significance of the mathematical model developed was ascertained using microsoft excel regression(solver) analysis module. High correlation coefficient was obtained (R2=0.9895 for % exhaustion, R2=0.9932 for fixation, R2=0.9965 for total fixation efficiency) for the model which shows prominent prediction capacity of the model for my conditions. The predictable polynomial equations developed from tile experimental results were thoroughly analyzed by ANOVA (Analysis of Variance) statistical concepts.

A Study on the Preparation of Poly(vinyl alcohol) Polarizing Film (폴리비닐알코올 편광필름 제조에 관한 연구)

  • 김삼수;우화령;류원석
    • Textile Coloration and Finishing
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    • v.16 no.4
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    • pp.19-25
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    • 2004
  • Both poly(vinyl alcohol)$(PVA)-I_2$ and PVA-dye polarizing film were prepared using PVA with number-average degree of polymerization of 1,700, 2,300, 2,600. The optical property of used dye in this study closed to the that of iodine. The PVA-dye polarizing film was prepared through the dyeing process. In comparison of the result of the measurement of the heat and humidity resistance of two types polarizing films, it of PVA-dye polarizing film was higher than that of a conventional $PVA-I_2$polarizing film. The transmittance and the polarization efficiency of PVA-dye polarizing film was significantly influenced by dye concentration, dipping time, salt concentration, and temperature of dye bath. The PVA-dye polarizing film exhibited a high polarization efficiency of 99.3% and a good transmittance of 42.4%.

Bioscouring of 100% Cotton Fabric with Alkaline Pectinase (알칼리 펙티나제를 이용한 면직물의 효소정련)

  • Choe Eon Kyung;Park Jong Ho;Kim Sung Dong
    • Textile Coloration and Finishing
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    • v.17 no.1
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    • pp.14-19
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    • 2005
  • Study on the use of enzymes for textile wet processing has been very active. The exploratory research conducted herein is related to the bioscouring process for cotton fabric. The optimum concentration of alkaline pectinase(BioPrep) was in the range of 0.05~0.2 g/l, the proper treatment time was 30~60 minutes, the appropriate treatment temperature was $60^{\circ}C$ for both the batch method and the padding method. The simultaneous desizing/bioscouring by padding method did not give water absorbency as good as the bioscouring after desizing. Color of fabrics which were bioscoured and dyed with direct dyes and a reactive dye was just a little darker than that of NaOH scoured one. K/S and Lab values of the bioscoured fabrics, regardless of the degree of water absorbency, were quite similar to each other.

Development of NaOH Concentration Control System for a Liquor-Flow Polyester Hydrolysis Machine (액류감량기 가성소다 농도 제어 시스템의 개발)

  • 박정우;변희운;노근필;구자길;황백순;김덕리
    • Textile Coloration and Finishing
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    • v.12 no.4
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    • pp.233-238
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    • 2000
  • In this study, the control system of sodium hydroxide was demonstrated to systemize hydrolysis process in polyester dyeing. We mainly focused on the application method of acid-alkali titration for the polyester hydrolysis machine of liquor-flow type. Industrial pH meter with electrode type was used for identifying equivalence point. Three units which were analogue-to-digital card, microprocessor and digital output card were used to control NaOH concentration in the control part of the system. The yielded data are translated to the microprocessor through analogue-digital interfacing card. After calculating, NaOH concentration in NaOH storage tank was controlled through the digital output card and solenoid valves.

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Damage of Hair according to the Bleaching Condition after Permanent Setting (퍼머넌트 셋팅 후 탈색조건에 따른 모발의 손상)

  • Lim, Sun-Nye;Choi, Chang-Nam
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.27-32
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    • 2012
  • Generally, hair treatments by complementary actions to give a sense of activity are permanent setting, dyeing, and bleaching, etc. In this study, we investigated the wave formation ability and hair damage occuring in permanent setting and bleaching process. The wave formation ability was evaluated by the differences of length and curl diameter after permanent setting. And the hair damage was also evaluated by the protein release ability and SEM of hair. The bleached hair immediately after permanent setting treatment has better wave formation ability, but much more damaged than the bleached hair after rinsing thoroughly with warm water. It was considered that the chain of hair keratin broke down easily by the bleaching action in the existence of permanent setting agents.