• 제목/요약/키워드: Dust Separator

검색결과 19건 처리시간 0.033초

표준 사이클론 집진기 내 유동특성에 관한 수치해석 (A Numerical Analysis on Flow Characteristic in a Standard Cyclone Dust Separator)

  • 이치우
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.97-103
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    • 2011
  • This study is numerical analysis on flow characteristic in a standard cyclone dust separator. The cyclone dust separator is widely used in a industrial applications as a method for dust removed from gases. In cyclone chamber, a very complex flow field is formed, involving the interaction between highly swirling velocity and turbulent field. Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator. Helical entry type was increasing flow rate compared with tangent entry type. And according to increasing pressure difference was increased fan power. But, helical entry type was high performance dust separator, in comparison with tangent entry type.

코안다효과를 이용한 제진기 스크린의 최적설계를 위한 수치적 연구 (A Numerical Study for Optimum Design of Dust Separator Screen Based on Coanda Effect)

  • 윤성민;김용선;신희재;고상철
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.177-185
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    • 2018
  • There is a need to study dust separator screens with good drainage efficiency while effectively filtering suspended solids and other contaminants entering the intake pumping station, the drainage pumping station and the mediation pumping station, the cooling water inlet of the power plant, and the like. In this paper, Numerical studies were conducted for the optimal design of the dust separator screen using the Coanda effect. The shape of the dust separator screen is important, such as the right curvature radius $R_1$ at the top of the dust separator screen and the left curvature radius $R_2$ at the top, h is the height difference and shape between the screen and the accelerating plate, and ${\theta}$ is the inclination angle of the screen. A total of 4 shape factors were set and the effects of Coanda and drainage performance of each element were compared and analyzed, the optimum length and size of each shape element were derived by classifying the shape elements into direct and indirect influences. Finally, it was possible to effectively filter foreign matter by narrowing the screen spacing, and the drainage performance was analyzed and optimized through numerical studies of dust separator screen.

연마장비용 사이클론 집진기의 유동해석 (Flow Characteristic of Cyclone Dust Separator for Marine Sweeping Machine)

  • 박민재;진태석
    • 한국지능시스템학회논문지
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    • 제24권5호
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    • pp.512-517
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    • 2014
  • 본 연구는 선박의 외벽 유지보수를 위한 외벽 연마장비에 장착되는 먼지 집진장치에 적용하기 위한 사이클론 집진방식의 연마기 제작을 위한 사이클론 분리기 설계를 위하여 최적의 설계조건을 도출하고자 유동해석 기법을 적용한 사이클론 연마장비의 집진장치를 소개하고자 한다. 제작된 연마장비의 집진을 위한 접선유입 사이클론의 압력 강하와 입자 수집 능률은 기 연구된 수학적 모델을 적용하여 계산하였다. 종래 공기필터를 가진 사이클론의 계산 결과의 비교는 접선 유입 사이클론이 저압 드롭과 높은 입자 수집능률을 시뮬레이션을 통한 검증과 시작품을 제시하였다. 사이클론은 원통형 장치 내에 분진을 함유하는 기체를 장치내벽에 접선방향으로 유입시켜 유입분진에 선회운동을 부여함으로써 분진입자에 작용하는 원심력에 의하여 가스중의 입자를 분리 포집하는 집진장치로써 연마장비의 집진장치로 응용하고자 본 연구를 진행하여 진행중인 메커니즘과 유체흐름에 대한 기본적인 유체흐름에 따른 사이클론의 규격 파라미터에 따른 유동해석 결과를 제시하였다.

사이클론을 활용한 경량.저소음 진공집진 스탠딩 그라인더의 성능개선에 관한 연구 (A Study on Performance Improvement of Light and Low-Noisy Standing Grinder with Vacuum Dust Collection Using a Cyclone Separator)

  • 노태정
    • 한국산학기술학회논문지
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    • 제12권11호
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    • pp.4732-4737
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    • 2011
  • 진공집진 스탠딩 그라인더는 그라인딩을 하면서 동시에 발생하는 분진을 집진하는 것으로서, 산업현장에서 도장하기 전에 도장 표면이나 용접 후 비드 부위를 깨끗하게 하기 위하여 필요하다. 최근에 스탠딩 그라인더는 연마 및 분진집진 용량이 커졌으나 반면에 발생소음이 적고 컴팩트하고 포터블화하는 추세이다. 이러한 연마와 집진 성능이 증가함에 따라서 소음과 중량이 중요한 문제로 야기된다. 이러한 문제를 해결하기 위하여 효율적인 사이클론을 Ansys-CFX에 의하여 해석하여 설계하고 실험을 거쳐서 개발되었으며, 그 결과, 그라인더부의 중량은 5.9kg로서 작업자가 충분히 들고 작업을 할 수 있으며, 개발 제품의 소음은 69.9dB(A)로서 좋은 결과를 얻었다.

초소형 Lapple 사이클론 집진기의 수치적 성능평가 (Numerical Performance Evaluation of an Ultra-small Lapple Cyclone Separator)

  • 박수민;권재성
    • 한국가시화정보학회지
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    • 제18권3호
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    • pp.90-95
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    • 2020
  • The purpose of this study is to numerically evaluate the collection performance of an ultra-small Lapple cyclone separator for 1~10 ㎛ particles introduced at flow rate of 10 L/min. The numerical evaluation reveals that a static pressure drop occurs more dominantly inside of the cyclone separator than at the inlet and the vortex finder. Also a fluid flow in the cyclone separator is confirmed to have a helical structure heading upward in the center of cyclone separator and downward in the vicinity of wall. The investigation on dust collection efficiency of the Lapple cyclone separator shows that particles of 4~8 ㎛ diameters are collected at very lower efficiency than other sizes. Then, the cut-point diameter of the cyclone separator is 1.48 ㎛.

축상유입식 사이클론 집진기 성능시험에 관한 연구 (A Study on the Performance Test of Axial-flow Cyclone Separator)

  • 진도훈
    • 한국산업융합학회 논문집
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    • 제23권1호
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    • pp.101-106
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    • 2020
  • Along with dust collection efficiency, pressure loss is a very important cyclone operation factor. A severe rise in pressure loss causes the problem of cost. To solve the problem, the method connecting axial-vane type cyclones in parallel is suggested recently. The axial vane type cyclone dust collector applied in this study is a small portable type. Multiple cyclones are installed in a round type. The basic performance test on the axial vane type cyclone dust collector was conducted. As a result, the cut size reduced along with a rise in the wind velocity of the cyclone dust collector inlet. According to the test on dust collection efficiency, the effect of dust collection began to appear in the range of 3㎛ and dust collection efficiency was greatly improved at 5 ㎛. The noise of the cyclone dust collector well met the fan sound power level of KSB 6361.

반응표면법을 활용한 축류형 사이클론 구조 최적화 설계에 관한 연구 (A Study on Optimum Design of an Axial Cylcone structure using Response Surface Method)

  • 조진일;윤준호;조영광;석현호;김태성
    • 한국입자에어로졸학회지
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    • 제17권3호
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    • pp.71-79
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    • 2021
  • Ultrafine dust, which is emitted from industrial factories or all kinds of vehicles, threatens the human's respiratory system and our environment. In this regard, separating airborne particles is essential to mitigate the severe problem. In this work, an axial cyclone for the effective technology of eliminating harmful dust is investigated by numerical simulation using Ansys 2020, Fluent R2. In addition, the optimized structure of the cyclone is constructed by means of multi objective optimization based on the response surface method which is a representative method to analyze the effect of design parameter on response variables. Among several design parameters, the modified length of the vortex finder and dust collector is a main point in promoting the performance of the axial cyclone. As a result, the optimized cyclone exhibits remarkable performance when compared to the original model, resulting in pressure drop of 307 Pa and separator efficiency of 98.5%.

Mud handling system 내 cyclone separator의 집진효율 추정을 위한 공기-분체의 CFD 시뮬레이션 (CFD Simulation of Air-particle Flow for Predicting the Collection Efficiency of a Cyclone Separator in Mud Handling System)

  • 전규목;박종천
    • 한국해양공학회지
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    • 제33권1호
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    • pp.42-49
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    • 2019
  • Drilling mud was used once in the step of separating the gas and powder they were transported to a surge tank. At that time, the fine powder, such as dust that is not separated from the gas, is included in the gas that was separated from the mud. The fine particles of the powder are collected to increase the density of the powder and prevent air pollution. To remove particles from air or another gas, a cyclone-type separator generally can be used with the principles of vortex separation without using a filter system. In this study, we conducted numerical simulations of air-particle flow consisting of two components in a cyclone separator in a mud handling system to investigate the characteristics of turbulent vortical flow and to evaluate the collection efficiency using the commercial software, STAR-CCM+. First, the single-phase air flow was simulated and validated through the comparison with experiments (Boysan et al., 1983) and other CFD simulation results (Slack et al., 2000). Then, based on one-way coupling simulation for air and powder particles, the multi-phase flow was simulated, and the collection efficiency for various sizes of particles was compared with the experimental and theoretical results.

멀티사이클론을 이용한 진공청소기의 최적설계에 관한 연구 (Optimal Design of Vacuum Cleaner with a Multi Cyclone)

  • 하건호;김응달;양병선;안영철
    • 설비공학논문집
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    • 제23권2호
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    • pp.126-131
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    • 2011
  • Cyclone, a type of particle collector widely used in the field of ambient sampling and industrial particulate control, is the principal type of gas-solids separator that uses a centrifugal force. The goal of this study is to design and evaluate the cyclone that can be used for the household vacuum cleaners. A multi cyclone with a 1st cyclone and several 2nd cyclones is designed to improve dust collection efficiency. The dust collection efficiency and the suction power of 1st cyclone are evaluated. And the dust collection efficiency and the suction power of multi cyclone are evaluated according to various sizes of inlet and vortex finder. As a result, a cone shape porous filter has better dust collection efficiency than a cylinder shape porous filter. The dust collection efficiency of a multi cyclone is 3.5% greater than that of a single cyclone.

2단 선회류 약화기가 원심력집진기의 집진효율에 미치는 영향 (Effects of Two Stage Vortex Finder on the Particulate Collection Efficiency of Cyclone Separator)

  • 강순국;유경선
    • 한국대기환경학회지
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    • 제16권6호
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    • pp.633-640
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    • 2000
  • The effects of structure modification of the vortex finder on the collection efficiency and pressure drop have been investigated. The pressure drop in a cyclone having the two stage vortex finder is higher than that in a conventional cyclone and increases proportionally with the increase of square of gas inlet velocity in both cases. The pressure drop of both conventional cyclone of friction resistance at the boundary layer. The collection efficiency of fine dust has been enhanced by addition of vortex finder in a conventional cyclone and gas inlet velocity showing maximum dust removal efficiency increase to 17 m/s(1.7 times of saltation velocity). Optimum size of two stage vortex finder has been induced to 13 cm I.D$\times$2.6cm Length from the results of overall dust collection efficiency. Previous models were tested for the simulation of collection efficiency of cyclone having two stage vortex finder and the Dietz model predict the similar value with experimental results of the present study.

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