• Title/Summary/Keyword: Dust Separator

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A Numerical Analysis on Flow Characteristic in a Standard Cyclone Dust Separator (표준 사이클론 집진기 내 유동특성에 관한 수치해석)

  • Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.97-103
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    • 2011
  • This study is numerical analysis on flow characteristic in a standard cyclone dust separator. The cyclone dust separator is widely used in a industrial applications as a method for dust removed from gases. In cyclone chamber, a very complex flow field is formed, involving the interaction between highly swirling velocity and turbulent field. Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator. Helical entry type was increasing flow rate compared with tangent entry type. And according to increasing pressure difference was increased fan power. But, helical entry type was high performance dust separator, in comparison with tangent entry type.

A Numerical Study for Optimum Design of Dust Separator Screen Based on Coanda Effect (코안다효과를 이용한 제진기 스크린의 최적설계를 위한 수치적 연구)

  • Yun, Seong-Min;Kim, Yong-Sun;Shin, Hee-Jea;Ko, Sang-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.177-185
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    • 2018
  • There is a need to study dust separator screens with good drainage efficiency while effectively filtering suspended solids and other contaminants entering the intake pumping station, the drainage pumping station and the mediation pumping station, the cooling water inlet of the power plant, and the like. In this paper, Numerical studies were conducted for the optimal design of the dust separator screen using the Coanda effect. The shape of the dust separator screen is important, such as the right curvature radius $R_1$ at the top of the dust separator screen and the left curvature radius $R_2$ at the top, h is the height difference and shape between the screen and the accelerating plate, and ${\theta}$ is the inclination angle of the screen. A total of 4 shape factors were set and the effects of Coanda and drainage performance of each element were compared and analyzed, the optimum length and size of each shape element were derived by classifying the shape elements into direct and indirect influences. Finally, it was possible to effectively filter foreign matter by narrowing the screen spacing, and the drainage performance was analyzed and optimized through numerical studies of dust separator screen.

Flow Characteristic of Cyclone Dust Separator for Marine Sweeping Machine (연마장비용 사이클론 집진기의 유동해석)

  • Park, MinJae;Jin, Taeseok
    • Journal of the Korean Institute of Intelligent Systems
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    • v.24 no.5
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    • pp.512-517
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    • 2014
  • This paper describes the development of new sweeping machine based on Cyclone Technology, which maintains constant suction power and uses it in a industrial applications as a method for dust removed from grinding work. The performance of a cyclone separator is determined by the turbulence characteristics and particle-particle interaction. To achieve this goal, we design cyclone technology based dust separator for sweeping machine has been proposed as a system which is suitable to work utilizing dust suction alternative to conventional manual system. and Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator in order to design optimal structure of the sweeping machine. The validation of cyclone model with CFD is carried out by comparing with experimental results.

A Study on Performance Improvement of Light and Low-Noisy Standing Grinder with Vacuum Dust Collection Using a Cyclone Separator (사이클론을 활용한 경량.저소음 진공집진 스탠딩 그라인더의 성능개선에 관한 연구)

  • Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.11
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    • pp.4732-4737
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    • 2011
  • A standing grinder with a vacuum dust collection, which works grinding a surface and collecting dust occurred simultaneously, is needed to clean the surface before painting, or to remove a weld bead burr in the industrial field. In recent it trends to be compact and potable with high grinding and dust collection power, and low noise. As increasing these grinding and dust collection power, the noise and weight of standing grinder occurs an important problem. To solve these problem, an efficient cyclone separator was designed and developed by Ansys-CFX analysis and experiments. A weight of the developed grinder part was 5.9kg, which can be easily handled on standing by workers. and a noise level of the developed prototype was measured 69.9 dB(A).

Numerical Performance Evaluation of an Ultra-small Lapple Cyclone Separator (초소형 Lapple 사이클론 집진기의 수치적 성능평가)

  • Park, Sumin;Kwon, Jae-Sung
    • Journal of the Korean Society of Visualization
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    • v.18 no.3
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    • pp.90-95
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    • 2020
  • The purpose of this study is to numerically evaluate the collection performance of an ultra-small Lapple cyclone separator for 1~10 ㎛ particles introduced at flow rate of 10 L/min. The numerical evaluation reveals that a static pressure drop occurs more dominantly inside of the cyclone separator than at the inlet and the vortex finder. Also a fluid flow in the cyclone separator is confirmed to have a helical structure heading upward in the center of cyclone separator and downward in the vicinity of wall. The investigation on dust collection efficiency of the Lapple cyclone separator shows that particles of 4~8 ㎛ diameters are collected at very lower efficiency than other sizes. Then, the cut-point diameter of the cyclone separator is 1.48 ㎛.

A Study on the Performance Test of Axial-flow Cyclone Separator (축상유입식 사이클론 집진기 성능시험에 관한 연구)

  • Chin, Do-Hun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.1
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    • pp.101-106
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    • 2020
  • Along with dust collection efficiency, pressure loss is a very important cyclone operation factor. A severe rise in pressure loss causes the problem of cost. To solve the problem, the method connecting axial-vane type cyclones in parallel is suggested recently. The axial vane type cyclone dust collector applied in this study is a small portable type. Multiple cyclones are installed in a round type. The basic performance test on the axial vane type cyclone dust collector was conducted. As a result, the cut size reduced along with a rise in the wind velocity of the cyclone dust collector inlet. According to the test on dust collection efficiency, the effect of dust collection began to appear in the range of 3㎛ and dust collection efficiency was greatly improved at 5 ㎛. The noise of the cyclone dust collector well met the fan sound power level of KSB 6361.

A Study on Optimum Design of an Axial Cylcone structure using Response Surface Method (반응표면법을 활용한 축류형 사이클론 구조 최적화 설계에 관한 연구)

  • Cho, Jinill;Yun, Junho;Cho, Yeongkwang;Seok, Hyunho;Kim, Taesung
    • Particle and aerosol research
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    • v.17 no.3
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    • pp.71-79
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    • 2021
  • Ultrafine dust, which is emitted from industrial factories or all kinds of vehicles, threatens the human's respiratory system and our environment. In this regard, separating airborne particles is essential to mitigate the severe problem. In this work, an axial cyclone for the effective technology of eliminating harmful dust is investigated by numerical simulation using Ansys 2020, Fluent R2. In addition, the optimized structure of the cyclone is constructed by means of multi objective optimization based on the response surface method which is a representative method to analyze the effect of design parameter on response variables. Among several design parameters, the modified length of the vortex finder and dust collector is a main point in promoting the performance of the axial cyclone. As a result, the optimized cyclone exhibits remarkable performance when compared to the original model, resulting in pressure drop of 307 Pa and separator efficiency of 98.5%.

CFD Simulation of Air-particle Flow for Predicting the Collection Efficiency of a Cyclone Separator in Mud Handling System (Mud handling system 내 cyclone separator의 집진효율 추정을 위한 공기-분체의 CFD 시뮬레이션)

  • Jeon, Gyu-Mok;Park, Jong-Chun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.42-49
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    • 2019
  • Drilling mud was used once in the step of separating the gas and powder they were transported to a surge tank. At that time, the fine powder, such as dust that is not separated from the gas, is included in the gas that was separated from the mud. The fine particles of the powder are collected to increase the density of the powder and prevent air pollution. To remove particles from air or another gas, a cyclone-type separator generally can be used with the principles of vortex separation without using a filter system. In this study, we conducted numerical simulations of air-particle flow consisting of two components in a cyclone separator in a mud handling system to investigate the characteristics of turbulent vortical flow and to evaluate the collection efficiency using the commercial software, STAR-CCM+. First, the single-phase air flow was simulated and validated through the comparison with experiments (Boysan et al., 1983) and other CFD simulation results (Slack et al., 2000). Then, based on one-way coupling simulation for air and powder particles, the multi-phase flow was simulated, and the collection efficiency for various sizes of particles was compared with the experimental and theoretical results.

Optimal Design of Vacuum Cleaner with a Multi Cyclone (멀티사이클론을 이용한 진공청소기의 최적설계에 관한 연구)

  • Ha, Gun-Ho;Kim, Eung-Dal;Yang, Byung-Sun;Ahn, Young-Chull
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.2
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    • pp.126-131
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    • 2011
  • Cyclone, a type of particle collector widely used in the field of ambient sampling and industrial particulate control, is the principal type of gas-solids separator that uses a centrifugal force. The goal of this study is to design and evaluate the cyclone that can be used for the household vacuum cleaners. A multi cyclone with a 1st cyclone and several 2nd cyclones is designed to improve dust collection efficiency. The dust collection efficiency and the suction power of 1st cyclone are evaluated. And the dust collection efficiency and the suction power of multi cyclone are evaluated according to various sizes of inlet and vortex finder. As a result, a cone shape porous filter has better dust collection efficiency than a cylinder shape porous filter. The dust collection efficiency of a multi cyclone is 3.5% greater than that of a single cyclone.

Effects of Two Stage Vortex Finder on the Particulate Collection Efficiency of Cyclone Separator (2단 선회류 약화기가 원심력집진기의 집진효율에 미치는 영향)

  • 강순국;유경선
    • Journal of Korean Society for Atmospheric Environment
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    • v.16 no.6
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    • pp.633-640
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    • 2000
  • The effects of structure modification of the vortex finder on the collection efficiency and pressure drop have been investigated. The pressure drop in a cyclone having the two stage vortex finder is higher than that in a conventional cyclone and increases proportionally with the increase of square of gas inlet velocity in both cases. The pressure drop of both conventional cyclone of friction resistance at the boundary layer. The collection efficiency of fine dust has been enhanced by addition of vortex finder in a conventional cyclone and gas inlet velocity showing maximum dust removal efficiency increase to 17 m/s(1.7 times of saltation velocity). Optimum size of two stage vortex finder has been induced to 13 cm I.D$\times$2.6cm Length from the results of overall dust collection efficiency. Previous models were tested for the simulation of collection efficiency of cyclone having two stage vortex finder and the Dietz model predict the similar value with experimental results of the present study.

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