• 제목/요약/키워드: Durability testing

검색결과 303건 처리시간 0.03초

BDF 20을 사용하는 디젤기관들의 연소 및 내구특성 (Combustion Characteristics and Durability of Diesel Engines Burning BDF 20)

  • 유경현;오영택
    • 한국자동차공학회논문집
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    • 제15권3호
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    • pp.18-28
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    • 2007
  • Three diesel engines were fueled with BDF 20, a blend of 80% diesel fuel and 20% biodiesel fuel by volume, and run in excess of 200 h to evaluate their combustion characteristics and durability. The engines used for this study were a 4-cylinder 2476-cc displacement IDI diesel engine(Engine 1), a 4-cylinder l732-cc displacement IDI diesel engine(Engine 2), and a single cylinder 673-cc displacement DI diesel engine(Engine 3). Engine dynamometer testing was performed on each engine at regularly scheduled intervals to monitor the performance and exhaust emissions, which were sampled at 1h intervals for analysis, The peak combustion pressure with BDF 20 increased in Engines 1 and 3 over that measured when burning pure diesel fuel, but that in Engine 2 remained constant. Combustion parameters, such as the maximum combustion pressure and corresponding crank angle, did not change over the long-term dynamometer testing. The BSFC with BDF 20 in Engine 1 was less than that measured with pure diesel fuel. The amount of smoke produced with BDF 20 was less for all engines ; the greatest reduction was observed for Engine 3. The NOx emissions were lower in the IDI engines than the DI engine. The traditional trade-off between smoke and NOx emissions was maintained for BDF 20 fuel for Engines 1 and 3. There was not a big difference in the $CO_2\;and\;O_2$ emissions for BDF 20, as compared to pure diesel fuel, but more $CO_2$ was exhausted by Engine 1 than by Engines 2 or 3 and less $O_2$ was exhausted by Engine 1 than by Engines 2 or 3. The engine parts remained clean, except for some carbon attached to the area surrounding the nozzle hole of the DI diesel engine.

LED 램프용 안정기에 대한 화재 및 감전 시험법에 관한 연구 (The Testing Methods of The Fire and The Electric Shock on the LED Lamps Supply)

  • 장인혁;나현준;이창훈;김명수;오근태;임홍우
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제15권3호
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    • pp.163-169
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    • 2015
  • In this paper, the evaluating test methods of the fire and the electric shock on the led lamp supply using the house is proposed. We analyzed FMEA in order to analyze the mechanism of the fire and the electric shock of the led lamp supply and designed durability tests on the environment ($85^{\circ}C$, 85% R.H.) and obtained through the two-step QFD and tested. We verified the evaluating test methods of the fire and the electric shock on the led lamp supply using the house through the analysis of the test results.

산업용 표준의 압력시험 방법에 의한 버터플라이 밸브 구성품의 구조해석에 관한 연구 (A Study on Structural Analysis of Butterfly Valve Components by Pressure Testing of the Industrial Standard)

  • 신명섭;윤준용;박인원;이성환;박한영;정승화
    • 한국유체기계학회 논문집
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    • 제14권3호
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    • pp.5-9
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    • 2011
  • Butterfly valves are widely used in current industry to control the fluid flow. They are used for both on-off and throttling applications involving large flows at relatively low pressure-drop especially in large size pipelines. In this study, we carried out the structure analysis of the butterfly valve components according to pressure testing of the industrial standard. the numerical simulation was performed by using ANSYS Workbench. The reliability of valve is evaluated under the investigation of the strain rate, the leak test and the durability of the valve.

부품 및 벤치 실험을 통한 폴리우레탄 유압 왕복 실의 가속 실험 (Component and Bench Tests of Polyurethane Hydraulic Reciprocating Seal for Accelerated Life Testing)

  • 제영완;김한솔;김류운;정구현;안중혁;전홍규
    • Tribology and Lubricants
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    • 제30권5호
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    • pp.271-277
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    • 2014
  • Hydraulic reciprocating seals have been widely used to prevent fluid leakage and to provide lubricant film on counter surface in various hydraulic system. The degradation of the seal may cause the catastrophic failure of the hydraulic system. To assess the durability of the seals and the compatibility with counter surface, accelerated life testing (ALT) has been typically employed from industry. However, ALT often takes up to a few months to cause a failure of the seals, and therefore, there is a need to develop more efficient ALT methods. In this work, the degradation characteristics of polyurethane (PU) seals from field test are investigated and they are compared to those from the component and bench tests, with an aim to contribute to the development of ALT method. From the comparison of the cross-sectional profiles of the sealing surface of the PU specimens before and after the tests, both wear and compression set are found to be responsible for degradation of the PU seals. It is also shown that the major wear mechanisms of the PU seals from the field is abrasive wear and formation of pits. The component and bench tests performed in this work are shown to reproduce such wear mechanisms, and therefore, those test methods can be used as an ALT method for PU seals. In particular, the bench test proposed in this work may be effectively utilized to assess the durability and the compatibility of the seals with the counter surface. The results of this work are expected to aid in the design of ALT for PU seal.

Mechanical and durability properties of marine concrete using fly ash and silpozz

  • Jena, T.;Panda, K.C.
    • Advances in concrete construction
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    • 제6권1호
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    • pp.47-68
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    • 2018
  • This article reports the utilization of fly ash (FA) waste product from industry and silpozz which is an agro-waste from agriculture as an environmental friendly material in construction industry. The evaluation of strength and durability study was observed using FA and silpozz as a partial replacement of Ordinary Portland Cement (OPC). The studied parameters are compressive strength, flexural strength, split tensile strength and bond strength as well as the durability study involves the acid soluble chloride (ASC), water soluble chloride (WSC), water absorption and sorptivity. Scanning electron microscopy (SEM) and XRD of selected samples are also done. It reveals from the test results that the deterioration factor (DF) in compressive strength is 4% at 365 days. The DF of split tensile strength and flexural strength is 0.96% and 0.6% at 90 days respectively. The minimum slip is 1mm and 1.1mm after 28 days of testing bond strength for NWC and SWC sample respectively. The percentage decrease in bond strength is 10.35% for 28 days SWC samples. The pre-cast blended concrete samples performed better to chloride diffusion. Modulus of elasticity of SWC samples are also studied.The water absorption and sorptivity tests are conducted after 28 days of curing.

반사형 디지털 홀로그래피를 이용한 내마모성 향상을 위한 공법이 적용된 PTA 굴착기의 초경 코팅 스페이서의 마모량 측정 (Measurement of the Wear Amount of WC-coated Excavator Spacer using the PTA Process to Improve Wear Resistance by Using Reflective Digital Holography)

  • 신주엽;임형종;이항서;김한섭;정현철;김경석
    • 한국기계가공학회지
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    • 제19권1호
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    • pp.19-28
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    • 2020
  • The spacer, which is located between the bucket and the arm of an excavator, has a role in preventing damage to the excavator arm during excavation work. When the durability of the spacer is increased, the lifetime of the arm can be extended and the processing costs can be reduced. To increase the durability of the spacer, tungsten carbide (WC) coating was applied on the surface of a spacer using the plasma transferred arc (PTA) process. The confirm the durability, a wear test using a pin-on disk type of wear testing machine was done under the given conditions and the wear amount on the surface of a tested specimen was measured using reflective digital holography. The results were compared with that of ALPHA-STEP.

소형전기청소차(Small E-Sweeper) 프레임의 실험 및 수치해석을 통한 구조강도 연구 (An Experimental and Numerical Investigation of the Structural Durability of Vehicle Frames in Small Electric Sweepers)

  • 조규춘;이지선;신행우;장명균;유직수;정민관
    • 한국기계가공학회지
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    • 제20권1호
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    • pp.116-124
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    • 2021
  • In this study, the reliability of vehicle frames employed in small electric road sweepers was assessed through durability testing. The frames were tested under three conditions, whereby mechanical loads were applied to (1) the entire frame, (2) the front frame, and (3) the rear frame. The strain distributions in the loaded frames were determined through a combination of direct strain gauge measurements and supplementary numerical analysis. While subtle differences were observed between the experimental and numerical analyses, both methods successfully yielded comparable deformation patterns. Thus, the dependence of stress distribution and the state of the frame on loading conditions could be fully identified through our combined structural and numerical analysis.

A Study on Vehicle-based Durability Evaluation for Weight-reduced Valve Parts of the Dual Clutch Transmission

  • ChanEun Kim;TaeWook Kim
    • Tribology and Lubricants
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    • 제40권1호
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    • pp.24-27
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    • 2024
  • A monotype valve body for a dual clutch transmission has the potential to reduce costs, weight, and manufacturing time by modularizing various parts, including those of existing solenoid packs and valve bodies, into one through the application of super-precision die casting technology. However, this approach may lead to challenges such as reduced rigidity and increased interference due to modularization and compactness, impacting both product performance due to the reduced weight as well as durability and reliability. Unlike existing products, this approach requires a high-precision thin-wall block to avoid more complicated flow line formation, interference between flow lines, and leaks, as well as a strict quality requirement standard and precise inspections including detection of internal defects. To conduct precise inspections, we built an equivalent model corresponding to a driving distance of 300,000 km. Testing involved simulating actual road loads using a real vehicle and a chassis dynamometer in the FTP-75 mode (EPA Federal Test Procedure). The aim of the study was to establish a vehicle load-based part durability model for manufacturing a mono-type valve body and to develop fundamental technology for part weight reduction through preliminary design by introducing analytical weight reduction technology based on the derived results.

가속수명시험 모델에 따른 평기어의 신뢰성 해석 (Reliability Analysis of the Spur Gear with Accelerated Life Testing Model)

  • 김철수;권여현;김주형;김정규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.136-141
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    • 2004
  • The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

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Automatic categorization of chloride migration into concrete modified with CFBC ash

  • Marks, Maria;Jozwiak-Niedzwiedzka, Daria;Glinicki, Michal A.
    • Computers and Concrete
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    • 제9권5호
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    • pp.375-387
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    • 2012
  • The objective of this investigation was to develop rules for automatic categorization of concrete quality using selected artificial intelligence methods based on machine learning. The range of tested materials included concrete containing a new waste material - solid residue from coal combustion in fluidized bed boilers (CFBC fly ash) used as additive. The rapid chloride permeability test - Nordtest Method BUILD 492 method was used for determining chloride ions penetration in concrete. Performed experimental tests on obtained chloride migration provided data for learning and testing of rules discovered by machine learning techniques. It has been found that machine learning is a tool which can be applied to determine concrete durability. The rules generated by computer programs AQ21 and WEKA using J48 algorithm provided means for adequate categorization of plain concrete and concrete modified with CFBC fly ash as materials of good and acceptable resistance to chloride penetration.