• Title/Summary/Keyword: Durability test cycle

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Analysis on the Effect of Driving Condition in PEM Fuel Cell Durability (자동차용 연료전지의 운전환경에 따른 내구성 분석)

  • Yoo, Seung-Eul;Goo, Young-Mo;Kim, Myoung-Hwan;Son, Ik-Jae;Yoon, Jong-Jin;Oh, Seung-Chan
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.161-164
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    • 2007
  • 연료전지의 상용화 시점에 이르러 내구성에 대한 기술 확보가 점점 더 부각되고 있다. 현재 연료전지의 내구성을 감소시키는 1차적인 요인은 핵심부품인 촉매, 전해질막, MEA(Membrane & Electrode Assembly) 등에 의한 것이며 2차적인 요인은 운전 시스템 및 환경 등에 의해 결정되어진다. 특히, 연료전지자동차는 이동용, 가정용, 발전용에 비하여 부하변동이 극심한 조건에서 운전되기 때문에 연료전지 시스템의 내구성 확보에 많은 제어기술이 요구된다. 본 연구에서는 연료전지자동차 운전조건(Driving mode)을 부하변동 기준에 의한 고전류, 중전류, 저전류의 3가지 모드로 분류하였다. 각각의 운전조건에서 일정 cycle마다 성능곡선을 측정하여 10만 cycle 이상의 반복운전을 수행하였으며 측정된 성능곡선을 empirical equation에 적용하여 시간에 따른 overvoltage 인자에 대한 분석을 하였다. 운전시간이 증가함에 따라 고전류 모드의 경우 activation overvoltage 인자 중 current density loss가 증가하여 OCV가 급격히 감소하였으나 내구성은 저전류 모드에 비하여 높게 나타났다. 저전류 모드의 경우 고전류 모드와 상반된 결과를 보였으며 성능감소요인은 activation 및 ohmic overvoltage의 점차적인 증가에 의한 것으로 분석되었다.

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A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.199-206
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    • 2002
  • This paper describes a reliability characteristics of an air foil journal bearing for high speed turbomachinery at room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with motor driven test rig. Lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About load carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, The trends in change of start torque, stop torque, and bearing temperature were shown during 10,000 cycle start-stop test of an air foil journal bearing. from the results of this work, an air foil bearing will be done well, as a supported bearing for high speed turbo-compressor.

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A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.7-14
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    • 2003
  • This paper describes reliability characteristics of an air foil journal bearing for high-speed turbomachinery at a room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with a motor-driven test rig. A lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About a load-carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, the trends in change of start torque, stop torque, and bearing temperature were shown during a 10,000-cycle start-stop test of an air foil journal bearing. We found that an air foil bearing performs well, as a supported bearing for the high-speed turbocompressor.

Fundamental Properties of High Performance Concrete using Crushed Stone Fines (쇄석분을 사용한 고성능콘크리트의 기초 특성)

  • 이승한;정용욱;박정준
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.263-266
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    • 1999
  • This study aims to make high performance concrete for normal strength using crushed stone fines to control high strength of the high performance concrete. According to the experimental results, when crushed stone fines are increased every 10%, 15% of compressive strength is decreased, and 5% of drying shrinkage is increased, compared to normal high performance concrete. Also, high performance concrete has been evaluated to have good durability factor more than 100% in the 480cycle of freezing and thawing test, without regard to using AE and crushed stone fines.

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A Study on the Durability of Al-10%Si-0.3Mg Castings with Weld Repair (Al-10%Si-0.3%Mg 주조재의 보수용접에 따른 내구특성 연구)

  • Kim, Kyung-Hyun;Lee, Jung-Moo
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.541-547
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    • 1994
  • The effects of weld repair on the durability in Al-10%Si-0.3%Mg castings were evaluated. The strength and fracture toughness in fusion zone were higher than those in the base metal by rapid cooling of fusion zone after welding. There were no significant differences between fatigue properties in castings and weld repaired specimen as the results of low cycle fatigue and rotating bending fatigue test. Therefore it was concluded that weld repairing did not have any significant effect on the mechanical properties of castings.

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A Study on Characteristics of Supports Materials for Durability Improvement of Electrocatalysts (전극촉매의 내구성 향상을 위한 지지체 특성 평가 연구)

  • JANG, JEONGYUN;YIM, SUNG-DAE;PARK, SEOK-HEE;JUNG, NAMGEE;PARK, GU-GON
    • Journal of Hydrogen and New Energy
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    • v.30 no.6
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    • pp.531-539
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    • 2019
  • The development of cost-effective electrocatalysts with high durability is one of the most important challenges for the commercialization of polymer electrolyte fuel cells (PEFCs). The durability of the electrocatalyst has been studied in terms of structural change in the active metal and the support. In particular, in fuel cell vehicles, degradation of the carbon-based support is known to have a significant effect on the electrocatalyst deterioration since the start-up/shut-down cycle is frequently repeated. The requirements for the support of the electrocatalyst include high surface area, electrical conductivity, chemical stability, and so on. In this study, we propose the evaluation methods for choosing better support materials and present the physicochemical properties that promising carbon supports should have. Three kinds of carbon materials with different crystallinity are compared. From in-depth study using X-ray diffraction, Raman spectroscopy, thermogravimetric analysis, and accelerated stress test, it is clearly confirmed that the durability of carbon-supported electrocatalysts is closely related to the physicochemical properties of the carbon supports.

Evaluation of the Acceleration-factor and Analysis of the Vibration Fatigue for the Connection-pipe to the Compressor under the Random Vibration (랜덤 진동 조건에서의 압축기 연결 파이프에 대한 가속 수명 팩터 선정 및 진동 피로 해석)

  • Han, Hyung-Suk;Jung, Woo-Seoung;Yoon, Kyung-Jong;Mo, Jin-Yong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.3
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    • pp.323-334
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    • 2008
  • According to the delivery condition, the breakage of a product occurs when it is delivered to the customers. Therefore product's makers evaluate the durability under the delivery process by accelerated life testing. In order to conduct this accelerated life testing accurately, it is very important to identify the acceleration-factor exactly between on-road and accelerated life test condition. In this paper, the acceleration-factor is identified by applying linear damage summation law, rain-flow cycle counting and Dirlik theory under the conditions of the random vibration. And approximated FEM model of the connecting-pipe to the compressor is developed for fatigue analysis. This model is finally verified by comparing the experiment results to the numerical analysis results.

Specimen Size Effect on Fatigue Properties of Surface-Micromachined Al-3%Ti Thin Films (Al-3%Ti 박막의 피로성질에 대한 시편 크기 영향)

  • Park, Jun-Hyub;Myung, Man-Sik;Kim, Yun-Jae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1708-1711
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    • 2007
  • This paper presents high cycle fatigue properties of an Al-3%Ti thin film, used in a RF (radio-frequency) MEMS switch for a mobile phone and also describes new test method for obtaining static and dynamic characteristics of thin film and reliability evaluation method on MEMS device with thin film developed by authors. Durability should be ensured for such devices under cycling load. Therefore, with the proposed specimen and test procedure, tensile and fatigue tests were performed to obtain mechanical and fatigue properties. The specimen was made with dimensions of $1000{\mu}m$ long, $1.0{\mu}m$ thickness, and 3 kinds of width, 50, 100 and $150{\mu}m$. High cycle fatigue tests for each width were also performed, from which the fatigue strength coefficient and the fatigue strength exponent were found to be 193MPa and .0.02319 for $50{\mu}m$, 181MPa and -0.02001 for $100{\mu}m$, and 164MPa and -0.01322 for $150{\mu}m$, respectively. We found that the narrower specimen is, the longer fatigue life of Al-3%Ti is and the wider specimen is, the more susceptible to stress level fatigue life of Al-3%Ti was.

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Development of Durable Reliability Assessment Methods for Heavy Duty Coatings

  • Kim, Seung-Jin;Jung, Ho;Yang, In-Mo;Tanaka, Takeyuki
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.155-163
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    • 2005
  • Heavy duty coating are required to have minimum durable period of 15 years under average usage environment because these paints are coated with purpose of anti-corrosion, antifouling, plastering etc. Onto steel structures constructed upon land and sea and other ferrous structures of electric power generation plants, electricity transmission towers, large structures of various plants, etc. Therefore we tried to estimate heavy duty coating longevity through reliability evaluation method and used combined cyclic anti-conrrosion test method composed of drying, moisturizing and salt spray as for accelerated life test to estimate longevity. Accelerated life test hours to heavy duty coating of first grade (with longevity not less than 15 years) specification may be obtained from troubleless test hours $t_n=\frac{B_p}{n^{1/\beta}}\left[\frac{1n(1-CL)}{1n(1-p)} \right]^{1/\beta}=19.671$ (yr) where shape parameter $\beta=1.1$, confidence level CL=80 %, warranty life $B_{10}=15$ yr and sampling size n=10 (2 sets). Because acceleration factor {AF} found by accelerated test is 41.7, accelerated life test hours required may be represented about 4,132 hr so that if this amount of hours is converted to number of cycles(6 hr/cycle) of complex cycle corrosion resistance test then the amount is tantamount about 690 cycles. That means if there does not occur trouble failure (with defect factor sum not more than 20) during when there is performed 690 cycles of combined cyclic anti-corrosion test to heavy duty coating specimen then it signifies that there can be warranted longevity $B_{10}$ of 15 yr under condition of confidence level CL=80 %.

Evaluation of Ceramics, Alumina and Silicone Carbide Added Concrete Surface Protecting Agent (세라믹스, 알루미나 및 실리콘 카바이드 혼합물이 첨가된 콘크리트 표면보호재의 성능 평가)

  • Kong, Jin-Hee;Kim, Young-Geun;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.43-46
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    • 2009
  • The purpose of this study is to enhance durability of concrete structures that uses this surface protecting material by carrying out the performance test of the surface protecting material of concrete, and as s result, we reached out the conclusion as follow. 1. As a result of the test measuring the stability and adhesive power of conductive film against ultraviolet, freezing & thawing, and damage from seawater that deteriorate the surface protecting material, it was turned out to meet the performance criteria specifying in the KS standard enough to gain a good evaluation to use as a surface protecting material. 2. As a result of the test identifying the neutralization-furtherance, it was assessed to be capable of protecting effectively concrete structures from carbonic acid gas by a very low depth of 0.1mm of neutralization. 3. As a result of the test identifying Penetrated Resistance Properties of chloride ion, as it was turned out to have a very low value of 819 Coulombs, it was assessed that even in the environment where the corrosion by chloride such sea environment is very affective, the film can effectively protect the concrete structure. 4. As a result of the test identifying freezing & thawing, as there was no change in reduction of mass after 400 cycle, it was assessed that the film has a good resistance against freezing & thawing. According to the results of study above, it is expected that this technology can extend its durability of concrete structure and be widely used for concrete structure through means (methods) to prevent the neutralization and damage from seawater as original purposes of the surface protecting material.

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