• Title/Summary/Keyword: Durability design

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A Parametric Study for the Construction of Durability Test Track of a Wheel Type Vehicle (휠 차량의 내구 시험장 조성을 위한 매개변수 연구)

  • 송세철;김형근;박태건;김동준
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.73-79
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    • 1998
  • For the design and development of the wheel type excavator, the dynamic effects of travelling on the performance of the equipment should be first analyzed and conside- red in the initial design stage. In order to test the durability of the equipment in a short period, th travelling test should be performed over accelerated durability test tracks. which is more severe than general field roads such as city road, paved road, unpaved road and rough road. In this paper, a parametric study is performed in order to determine important design parameters of durability test track of a wheel type excavator. A rigid body model is developed using DADS and dynamic analysis is performed for the equipment travelling over several test roads with different severity. A comparison of test and analysis results is also presented.

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Durability Evaluation of RC Structures subjected. to Chloride Attack (철근콘크리트 구조물의 염해 내구성 평가)

  • 백승우;남진원;송하원;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.663-668
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    • 2003
  • In this paper, an environmental factor and a durability resistance factor which adapts the concept of the Load Resistance Factor Design for safety design of RC structures is derived and a basic principle of a durability evaluation for RC structures using the factors is proposed. It is shown that durability of RC structures can be evaluated by comparing predicted value of chloride ion concentration with limit value of concentration for steel corrosion generation in reinforcement steel position and the durability of concrete manufactured for the RC structures can be also evaluated by comparing characteristic diffusion coefficient of concrete with predicted diffusion coefficient during mixture design.

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Durability Evaluation of Automobile Control Arm (자동차용 컨트롤암의 내구성능 평가)

  • Kim, Jong-Kyu;Jang, Byung-Hyun;Park, Young-Chul;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.168-172
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    • 2012
  • Control arm is the structural component that pivots on two places. One end of the control arm is attached to the body frame and the other end is attached to the steering knuckle. The former research proposed the structural design by applying optimization technique with aluminum alloy. This study suggests a durability test method on the developed upper control arm to validate the analysis results. The durability analysis results of the developed control arm by using MSC Fatigue is confirmed to be close to infinite life. The weak model of developed control arm which occurs to finite life is made to perform the durability test and the zig design is developed in this process.

FATIGUE DURABILITY ASSESSMENT OF FULL-BEAD OF MLS GASKET USING FINITE ELEMENT ANALYSIS

  • CHO S.-S.;HAN B. K.;LEE J.-H.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.513-517
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    • 2005
  • A full-bead of multi-layer-steel engine head gasket, taking charge of the dynamic sealing of combustion chamber, is susceptible to fatigue failure. The fatigue durability of full-bead was assessed with the finite element analysis results and the high-cycle multi-axial fatigue theory. The assessment aimed to reveal the effects of the forming parameters and dimensions of full-bead. The results show that the selection of embossing parameters producing less deformation of bead plate is beneficial for the improvement of durability while the flatting has marginal influence. The fatigue durability also improves with the increase in the width of full-bead and the radial length of bore-side flat region. However, the dimensional effects are limited due to the occurrence of snap-through.

A Study on the Service Life Prediction of Reinforced Concrete Structures with Chloride Penetration (철근콘크리트 구조물의 염해에 의한 사용수명 예측에 관한 연구)

  • Kim Dong-Baek;Kwon Ki-Jun;Park Byung-Wook
    • Journal of the Korean Society of Safety
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    • v.20 no.2 s.70
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    • pp.113-118
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    • 2005
  • Recently, the corrosion of reinforced concrete structures has received great attention related with the deterioration of sea-side structures, such as new airport, bridges, and nuclear power plants. In this regards, many studies have been done on the chloride attack in concrete structures. The purpose of the present study is to explore the influences of chloride attack parameters to service life of reinforced concrete structures and to propose the rational program for the guarantee of service life. for this purpose, several codes for durability design have been examined and the diffusion analysis based on Fick's second law has been performed with various parameter value. The present study indicates that durability design code of Japan Society of Civil Engineers is more rational than other codes but the application of durability design code of JSCE to domestic durability design needs more studies to the various parameter values related with chloride penetration.

Durability Analysis and Experiments of a Vehicle Component (차량 부품의 내구도 해석과 실험의 비교)

  • Park, Dong-Woon;Park, Su-Jin;Yoo, Wan-Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.28-34
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    • 2007
  • In design stage of vehicles, the application of virtual durability analysis techniques enables us to cut down the necessary time and cost to carry out various physical experiments. In this study, computer simulations of vehicle suspensions were carried out with DADS program including component flexibility, and the durability analysis of vehicle components was executed with MSC/Fatigue program using the load history obtained from vehicle dynamic simulation. Driving test of a vehicle was also carried out to obtain precise input data for the durability analysis, and the results of virtual durability analysis were compared to those of experiments.

Durability Based Design for Hydroforming process of Rear Suspension (내구성을 고려한 후륜현가 장치의 하이드로포밍 공정 설계)

  • Kim, H.Y.;Oh, I.S.;Go, J.M.;Lee, D.J.;Cho, W.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.269-272
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    • 2006
  • The hydroforming processing is a relatively new technology in comparison with conventional stamping process. The hydroforming processing makes torsion beam in rear suspension of automobile. The durability of torsion beam is very important characteristic that operate in an automobile. In order to optimize the hydroforming process and satisfy the durability, the hydroforming simulation which could control an axial compression and high internal pressure with computer simulation has to be operated. This paper is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam of suspension system. The result from finite element analysis shows that the forming and the durability are optimized. If there is effect of First pressure in hydroforming processing that gap is in the die tool, the prototype of tube is not satisfied on the durability test.

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Virtual Durability Test Procedures and Applications on Design of a Vehicle Suspension Module (자동차 현가모듈의 내구설계를 위한 가상 내구시험기법 정립 및 응용)

  • 손성효;허승진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.144-150
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    • 2003
  • Recently, the virtual test techniques using computer simulation play an important part in the vehicle development procedures in order to reduce the development time and cost by replacing the physical prototypes of the vehicle components or systems with the virtual prototypes. In this paper, virtual durability test procedures for the vehicle suspension module have been developed. Virtual durability test consists of dynamic simulation computing load history of suspension components, fatigue analysis computing the life of components. A vehicle suspension module for dynamic simulation are developed and validated by comparison with the measured data obtained from the field vehicle test. And on the basis of the validated vehicle suspension model, fatigue analysis has been performed for the virtual durability design of the suspension components.

A Study on the Durability Design of a Hydraulic Cylinder for an Excavator (굴삭기 유압실린더의 내구설계 기법에 관한 연구)

  • Kim, Young-Bum;Kim, Pan-Young;Kim, In-Kyu;Kwon, Hak-Soon;Lee, Min-Hee;Park, Jin-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1901-1907
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    • 2010
  • A hydraulic cylinder is a primary component of an excavator and is used for activating attachments such as boom, arm, and bucket. Generally, the cylinder is prone to structural problems such as buckling and fatigue failure caused by cyclic high pressure. Therefore, the safety margin for fatigue, yield, and buckling during the design lifetime should be evaluated at the durability-design stage. The durability design includes basic and detailed stages. In the basic design, the principal dimensions of the rod and tube are determined by considering the working force, speed, and range with respect to yield and buckling. In the detailed design, the dimensions of the rod notch, welds, tube end, gland, orifice, and cushion ring are determined by considering the fatigue safety. We present and discuss the overall procedure for durability design and the related analysis techniques.

Developing Planetary Gear Reduction Design Software for the Planetary Gear Design and Durability Strength Analysis of Armored Vehicle's Transmission (장갑차용 트랜스미션의 유성기어 설계 및 내구 강도 분석을 위한 유성기어 감속기 설계 소프트웨어의 개발)

  • SinHyun Kang;SungHo Park;YonSang Cho
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.173-182
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    • 2023
  • The composite planetary gear reducer, a power transmission component of armored vehicles, operates at a high torque and is used in severe environments such as mountain, gravel or unpaved roads. Therefore, they must be designed and manufactured to have high durability. To design such a planetary gear reducer, there are numerous specifications to validate, such as selecting the module and the number of teeth of each gear satisfied the requirements, and calculating gear specifications and durability strength. Because planetary gears constitute a combination of several gears, there are many restrictions and interferences in selecting the number of teeth and addendum modification coefficients, and designing the tooth shape. Developing an auto design program is necessary to design various planetary gears more conveniently and quickly. In this study, a planetary gear reducer design software, widely used in various machines and armored vehicles, was developed. This design software can automatically select the number of teeth and modules of the gears, calculate specifications and quickly evaluate its fatigue durability strength and scoring failure according to the planetary gear reducer design theory.