• Title/Summary/Keyword: Durability and Thermal properties

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Selection of Artificial Sand Suitable for Manufacturing Steel Castings through Evaluation of Various Foundry Sand Properties (각종 주물사의 특성과 주강품 주조에 적합한 인공사 선택)

  • Gwang-Sik Kim;Jae-Hyung Kim;Myeong-Jun Kim;Ji-Tae Kim;Ki-Myoung Kwon;Sung-Gyu Kim
    • Journal of Korea Foundry Society
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    • v.43 no.3
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    • pp.107-136
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    • 2023
  • Natural silica sand was commonly used for sand casting of cast steel products, and chromites sand was used to suppress seizure defects due to the lack of thermal properties of silica sand. However there are disadvantages such as deterioration by repeated use, system sand mixing problem, difficulty separating and removing, increased during mold according to high density and to being waste containing chrome. Recently, industrial waste reduction and atmospheric environment improvement have been highlighted as important tasks in the casting industry. In order to solve the problems that occur when using foundry Sand and to improve the environment of casting factories, various artificial sands that can be applied instead of natural silica sand have been developed and introduced. Artificial sands can be classified into artificial sand manufactured by the electric arc atomization or gas flame atomization, artificial sand manufactured by the spray drying & sintering process, artificial sand manufactured by the sintering & crushing process and exhibit different physical properties depending on the type of raw-minerals and manufacturing method. In this study, comparative evaluation tests were conducted on the physical properties of various foundry sands, mold strength, physical durability, thermal durability, and casting test pieces. When comprehensively considering the actual amount of molding sand used according to density, the mold strength according to the shape of sand, the physical and thermal durability of foundry sand, and the heat resistance characteristics of foundry sand, 'Molten artificial sand A1' or 'Molten artificial sand B' is judged to be the most suitable spherical artificial sand for casting of heavy steel castings.

Thermal measurement of Geomaterials using Transient Plane Source (비정상면열원법을 이용한 지반물질의 열전달 특성 평가)

  • Kim, Young-Jin;Yun, T.S.
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09b
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    • pp.45-52
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    • 2010
  • Thermal properties of geomaterial are overlooked with other geomechanical properties. The transient line-source (TLS) method is one of the most used testing methods for measuring the thermal conductivity (K) and thermal diffusivity ($\alpha$) of materials. But more recently, Transient Plane-Source method was developed to measure these. It has several advantage of comparing with TSL method, but there has not been documented application in geomaterial. A Resistance Temperature Detector is used to construct sensor. For durability of Probe, Adopt a new technique that two probes are bonded in exact matching. For standard materials, such as glycerin, and ice the measured K and a values of these materials were generally within 2-5% from the standard values in the literature. This document present to evaluate the thermal properties of geomaterials and its application was tested for varying degree of saturation using the Transient Plane Source method. The result of this study suggests that it is an comparatively accurate method for simultaneously measuring thermal conductivity and thermal diffusivity and can identify the feasibility to geomaterial.

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Development and Characterization of Translucent Opal Glass for Diffuser of LED Lighting (LED 조명용 반투명 유백유리 Diffuser 조성 개발 및 특성)

  • Ku, Hyun-Woo;Lim, Tae-Young;Hwang, Jonghee;Kim, Jin-Ho;Lee, Mi-Jai;Shin, Dong Wook
    • Korean Journal of Materials Research
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    • v.22 no.12
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    • pp.650-657
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    • 2012
  • For the purpose of improving the durability problem, translucent opal glass was fabricated as a substitute for the polycarbonate diffuser of LED lighting. Calcium phosphate was used as an opacifier of opal glass and melted in an electric furnace. The opaque effect was identified according to the change of the cooling procedure. As results, translucent opal glass was obtained by the melting of a batch with a composition of 3.8% calcium phosphate at $1550^{\circ}C$ for 2 hrs and then the cooling of the material in the furnace. For the cooling condition of the glass sample, HTCG (High Temperature Cooled Glass) was found to have better optical properties than LTAG (Low Temperature Annealed Glass). It had excellent optical properties for a diffuser of LED lighting, with no dazzling from direct light due to its high haze value of over 99% and low parallel transmittance value of under 1%. For the thermal properties, it had an expressed thermal expansion coefficient of $5.7{\times}10^{-6}/^{\circ}C$ and a softening point of $876^{\circ}C$; it also had good thermal properties such as good thermal shock resistance and was easy to apply to the general manufacturing process in the forming of glass tubes and bulbs. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting with high heat resistance and high durability; this material is suitable as a substitute for polycarbonate diffusers.

Thermal Crack Control of Box-Culvert by Using Rapid-Strength Belite Cement (조강형벨라이트 시멘트 적용을 통한 Box-Culvert 의 온도균열 제어)

  • 김태홍;하재담;김동석;이종열;박경래;이주호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.521-526
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    • 2001
  • Box-culvert is very important structure used almost every road construction. However this is treated very simple structure in design and construction. So many crack such as nonstructural crack has been occurred. This crack is very harmful on durability of concrete. In this study, thermal crack, one of the nonstructural crack, of box-culvert controled by using rapid-strength belite cement concrete. In this process, not only heat of hydration and thermal stress but also material mechanics properties and characteristics of durability were tested. and same model box-culvert using OPC concrete is constructed in same condition for comparison.

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Developing Sealing Material of a Dye-Sensitized Solar Cell for Outdoor Power (실외 발전을 위한 염료감응형 태양전지의 봉지재 개발)

  • Ki, Hyun-Chul;Hong, Kyung-Jin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.12
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    • pp.819-823
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    • 2016
  • DSSC (dye-sensitized solar cell) is expected to be one of the next-generation photovoltaics because of its environment-friendly and low-cost properties. However, commercialization of DSSC is difficult because of the electrolyte leakage. We propose thermal curable base on silicon resin and apply a unit cell and large area ($200{\times}200mm$) dye-sensitized solar cell. The resin aimed at sealing of DSSC and gives a promising resolution for sealing of practical DSSC. In result, the photoelectric conversion efficiency of the unit cell and the module was 6.63% and 5.49%, respectively. In the durability test result, the photoelectric conversion efficiency of the module during 500, 1,000, 1,500 and 2,000 hours was 0.73%, 0.73%, 1.82% and 2.36% respectively. It was confirmed that the photoelectric conversion efficiency characteristics are constant. We have developed encapsulation material of thermal curing method excellent in chemical resistance. A sealing material was applied to the dye-sensitized solar cell and it solved the problem of durability the dye-sensitized solar cell. Sealing material may be applied to verify the possibility of practical application of the dye-sensitized solar cell.

Thermal Durability of Neon Transformer with Diluent Mixing Ratio (증량제 혼합비율에 따른 네온변압기의 열내구성 평가)

  • Hong, In Kwon;Jeon, Gil Song;Lee, Seung Bum
    • Applied Chemistry for Engineering
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    • v.26 no.4
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    • pp.452-457
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    • 2015
  • The physical properties, such as the heat resistance and thermal durability of the temperature difference fatigue resistance should be excellent when preparing an epoxy type resin for a neon transformer housing. In this study, 50 wt% of $SiO_2$ and silica were selected as a reinforcement and diluent filler for epoxy type resins, respectively. Thermal conductivity and thermal stability were measured as the mixing ratio varied upon the particle sizes. The optimal amount of the mixed silica was 50 wt%. Thermal stability was improved with increasing the amount of larger silica particles. The optimal mixing ratio of differently sized silica particles was 28/3 : 14/18 : 8/10 mesh = 1 : 1 : 1. From these results, it is thought that neon transformer is producible which has excellent thermal durability.

Evaluation of Durability for Glass fabric/Phenolic Composites under Salt Water Environment (염수환경에 노출된 유리섬유직물/페놀 복합재의 내구성 평가)

  • Yoon, Sung-Ho
    • Composites Research
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    • v.18 no.4
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    • pp.27-34
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    • 2005
  • Salt water spray and immersion tests were experimentally conducted for over 6 months to investigate the durability of glass fabric/phenolic composites under salt water environment. Mechanical properties such as tensile properties, flexural properties, and shear properties were evaluated and thermal analysis properties such as storage shear modulus, loss shear moduls, and tan 6 were obtained through a DMA. A change in chemical structures was analyzed through a FTIR. According to the results, mechanical properties and thermal analysis properties were sensitive to salt water environment and these properties began to degrade in increasing in exposure times. However, tensile and flexural moduli started to decrease and then slightly increase as increasing in exposure times due to plasticization and crosslinking in matrix as well as physical swelling in composites. Beyond a certain exposure times, these properties began to decrease as further increasing in exposure times. Also the shape and location of peaks in FTIR curves were insensitive to exposure times, but the intensity of peaks would be. finally we found that the durability of glass fabric/phenolic composites were affected on salt water immersion environment rather than salt water spray environment.

Durability Enhancement in Nano-Silica Admixed Reinforced Mortar

  • Saraswathy, Velu;Karthick, Subbiah;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.297-306
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    • 2014
  • Recently nano-materials are gaining more importance in the construction industry due to its enhanced energy efficiency, durability, economy, and sustainability. Nano-silica addition to cement based materials can control the degradation of the fundamental calcium-silicate-hydrate reaction of concrete caused by calcium leaching in water as well as block water penetration and therefore lead to improvements in durability. In this paper, the influence of synthesized nano silica from locally available rice husk on the mechanical properties and corrosion resistant properties of OPC (Ordinary Portland Cement) has been studied by conducting various experimental investigations. Micro structural properties have been assessed by conducting Scanning Electron Microscopy, Thermo gravimetry and Differential Thermal Analysis, X-Ray Diffraction analysis, and FTIR studies. The experimental results revealed that NS reacted with calcium hydroxide crystals in the cement paste and produces Calcium Silicate Hydrate gel which enhanced the strength and acts as a filler which filled the nano pores present in concrete. Hence the strength and corrosion resistant properties were enhanced than the control.

Power Durability Properties of Surface Acoustic Wave Filters for Mobile Telecommunications (이동통신용 표면탄성파 필터의 내전력 특징)

  • Nam, Hyo-Duk;Kim, Dong-Su;Kim, Hung-Rak;Kim, Kwang-Il
    • Journal of Sensor Science and Technology
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    • v.9 no.4
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    • pp.327-333
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    • 2000
  • Transversal SAW(Surface Acoustic Wave) filters of 340MHz were fabricated on piezoelectric substrates of the LN $128^{\circ}$ Y-X wafers. Both of spacing and width of IDT were $1.435{\mu}m$. For improving the power durability characteristics, titanium layer was inserted between aluminum electrode and piezoelectric substrate since it has high density, low thermal expansion coefficient, and good adhesive properties. Power durability was evaluated with respect to the thickness of inserted titanium layer and the temperature of heat treatment. Power durability is improved with increasing the thickness of the inserted titanium layer. Moreover, it is remarkably improved by heat treatment at the temperature of $300^{\circ}C$.

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Characteristics of Opal Glass by Calcium Phosphate Opacifier for a LED Light Diffuser (Calcium Phosphate 유백제 투입량에 따른 LED Diffuser용 유백유리의 특성)

  • Ku, Hyun-Woo;Lim, Tae-Young;Hwang, Jonghee;Kim, Jin-Ho;Lee, Mi-Jai;Shin, Dong Wook
    • Journal of the Korean Ceramic Society
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    • v.50 no.1
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    • pp.75-81
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    • 2013
  • We fabricated translucent opal glass to replace the polycarbonate diffuser in LED lighting systems in order to solve the durability problem. Batch materials of opal glass with a composition of calcium phosphate were created and melted at $1550^{\circ}C$, and the effect of opaqueness was identified by an addition of 1~7% calcium phosphate as an opacifier raw material. As a result, translucent opal glass was obtained by the melting of the mixed batch materials with a composition of more than 5% calcium phosphate glass at $1550^{\circ}C$ for 2 hrs, which had excellent optical properties for the diffuser of a LED lighting system with no dazzling from direct light by a high haze value exceeding 90% and a low parallel transmittance value of about 5%. For the thermal properties, the thermal expansion coefficient was found to be $5.6{\sim}5.9{\times}10^{-6}/^{\circ}C$ and the softening point was $874{\sim}884^{\circ}C$. In addition, good thermal properties such as good thermal shock resistance and feasibility for use with a general manufacturing process during the forming of glass tubes and bulbs were noted. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting due to its high heat resistance and high durability as a replacement for a polycarbonate diffuser.