• Title/Summary/Keyword: Duplex stainless steels

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Relationship between the Applied Torque and CCT to obtain the Same Corrosion Resistance for the Plate and Cylindrical Shape Stainless Steels

  • Chang, Hyun Young;Kim, Ki Tae;Kim, Nam In;Kim, Young Sik
    • Corrosion Science and Technology
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    • v.15 no.2
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    • pp.58-68
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    • 2016
  • Many industries need the universal standard or technique to obtain the identical CCT regardless of specimen geometries. This study aimed to determine an appropriate applied torque to the cylindrical specimen defining the apparatus and the procedure to measure the temperature of initiating crevice corrosion in tubular shape products such as pipes, tubes and round rods etc; the test method also proved applicable to the plate type specimen. A series of experiments for CCT measurements with the plate type and cylindrical stainless steel specimens of various diameters with different microstructures (austenitic and duplex) and PRENs were conducted to determine the relationship among geometries on CCT. Thus, the apparatus that could measure the CCT of stainless steels with both plate and cylindrical geometries was newly designed. The use of the apparatus facilitated the same CCT value for both geometries only if the specimens were made of the same alloy. The applied torque can be calculated for various diameters of the cylindrical specimens using the following relation; Applied torque, $Nm=-0.0012D^2+0.019D+2.4463$ (D; the diameter of cylindrical specimen, mm). However, upwards of 35 mm diameter cylindrical specimens require 1.58Nm, which is the same torque for the plate type specimen; in addition, this test method cannot be used for cylindrical specimens of less than 15 mm diameter.

Growth Rate study of CPAE Cells and Osteobalst by Local Hyperthermia Duplex Stainless Steel Thermo-rod (국소온열치료용 듀플렉스 스테인리스 스틸 발열체에 의한 혈관세포와 골세포의 온도에 따른 성장률 변화 관찰)

  • Choi, Sung-Min;Kim, Young-Kun
    • The Journal of the Korea Contents Association
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    • v.9 no.11
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    • pp.247-253
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    • 2009
  • We investigated the cell growth rate according to the change of temperature of the Thermo-rod used for the local hyperthermia therapy. For this study, we fabricated the Thermo-rods (TR) using Duplex Stainless Steels having magnetic properties as well as non magnetic properties. To evaluate cell growth rates up to 15 days, we conducted cell proliferation test using cell counting methods. For the tests, the CAPEs and Osteoblats were seeded on the 6-we11 plates with the induction heated thermo-rods 30 mins a day for 15 days with 2 days interval and without induction heated thermo-rods as control group respectively. We calculated cell growth rates, 6 hours after heating. From the results, in case of CAPEs and Osteobalsts seeded groups, the cell growth rates in all groups increased drastically for 6 days after seeding, but decreased irregularly after 6 days. In conclusion, the cell growth rates showed no significant difference among all groups and it indicated that there were no effects of temperate ($41^{\circ}C$) on cell growth rates.

A Study of Weld Fusion Zone Phenomena in Austenitic Stainless Steels(2) - Effects of Nitrogen on Microstructural Evolution and Hot Cracking Susceptibility GTA Welds in STS 304 - (오스테나이트계 스테인리스강 용접부의 금속학적 현상에 관한 연구(2) - STS 304 용접부 조직특성 및 고온균열 감수성에 미치는 질소의 영향 -)

  • 이종섭;김숙환
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.59-69
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    • 2000
  • The purpose of the present study was to investigate weld metallurgical phenomena such as primary solidification mode, microstructural evolution and hot cracking susceptibility in nitrogen-bearing austenitic stainless steel GTA welds. Eight experimental heats varying nitrogen content from 0.007 to 0.23 wt.% were used in this study. Autogenous GTA welding was performed on weld coupons and the primary solidification mode and their microstructural characteristics were investigated from the fusion welds. Varestraint test was employed to evaluate the solidification cracking susceptibility of the heats and TCL(Total Crack Length) was used as cracking susceptibility index. The solidification mode shifted from primary ferrite to primary austenite with an increase in nitrogen content. Retained delta ferrite exhibited a variety of morphology as nitrogen content varied. The weld fusion zone exhibited duplex structure(austenite+ferrite) at nitrogen contents less than 0.10 wt.% but fully austenitic structure at nitrogen contents more than 0.20 wt.%. The weld fusion zone in alloys with about 0.15 wt.% nitrogen experienced primary austenite + primary ferrite solidification (mode AF) and contained delta ferrite less than 1% at room temperature. Regarding to solidification cracking susceptibility, the welds with fully austenitic structure exhibited high cracking susceptibility while those with duplex structure low susceptibility. The cracking susceptibility increased slowly with an increase in nitrogen content up to 0.20 wt.% but sharply as nitrogen content exceeded 0.20 wt.%, which was attributed to solidification mode shift fro primary ferrite to primary austenite single phase solidification.

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Optimized Brazing Conditions of Regenerative Cooling Thrust Chambers (재생 냉각용 연소기의 최적 브레이징 조건)

  • Nam,Dae-Geun;Hong,Seok-Ho;Han,Gyu-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.7
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    • pp.112-117
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    • 2003
  • The brazing of copper alloys and duplex stainless steels is an indispensable manufacturing technology for thrust chambers with regenerative cooling. For setting up the optimized brazing conditions, C18200 copper alloy plate with machined cooling channels and S31803 stainless steel plate are brazed with AMS4764 filler metals of which thickness is 50${\mu}m$ and 80${\mu}m$ They are tested by X-ray radiography, strength/leakage and fracture tests, and fracture surface inspection. The results obtained by the suggested conditions are that the specimen brazed with filler metal thickness of 50${\mu}m$ has good strength properties and brazed zone. However, the specimen with filler metal thickness of 80${\mu}m$ has the brazed zone with cooling channel obstruction and enlargement.

Study on the Effects of Oxidant on Chemical Passivation Treatment of Low Nickel Stainless Steel (저니켈 스테인리스강의 화학적 부동태막 형성에 산화제가 미치는 영향)

  • Choi, Jong-Beom;Lee, Kyung-Hwang;Yun, Yong-Sup
    • Journal of the Korean institute of surface engineering
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    • v.51 no.3
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    • pp.172-178
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    • 2018
  • In this paper, effects of potassium permanganate, pottasium dichromate, sodium molybdate on lean duplex stainless steel were studied by GDOES, OCP, potentiodynamic curves. The stainless steels were chemically passivated in each nitric acid solutions containing 4wt.% oxidants for 1 hour. As a result, when potassium dichromate or sodium molybdate was added, content of Fe was decreased and content of Cr was increased. Consequently, corrosion resistance of passive film was increased. But in case of potassium permanganate was added, contrastively, content of Fe was increased and content of Cr was decreased. So corrosion resistance was decreased. Adding sodium molybdate in nitric acid for chemical surface treatment process was the most effective among oxidants and also it showed the most stable anti-corrosion in SST.

Heat Treatment Effect on Pitting Corrosion of Super Duplex Stainless Steel UNS S32750 FCA Welds (슈퍼 듀플렉스 스테인리스강 UNS S32750의 FCA 용접 후 열처리가 공식에 미치는 영향)

  • Jang, Bok-Su;Moon, In-June;Kim, Se-Cheol;Koh, Jin-Hyun
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.20-25
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    • 2013
  • This study was carried out to investigate the influence of a sigma phase precipitation on the pitting corrosion resistance and microstructural change of super duplex stainless steels(UNS S32750). The welds made by FCAW (Flux Cored Arc Welding) were heat treated ($930^{\circ}C$, $1080^{\circ}C$, $1230^{\circ}C$) and quenched. Based on the microstructural examination, it was found that the ${\sigma}$ phase was formed in base metals and welds heat treated at $930^{\circ}C$ while there were little ${\sigma}$phases formed in base metals and weld metal experienced the relatively fast cooling from $1080^{\circ}C$ and $1230^{\circ}C$. On the other hand, the most weight loss due to pitting corrosion occurred in base and weld metals heat treated at $930^{\circ}C$. It was confirmed that the pitting corrosion occurred in the phase boundaries of ferrite/sigma and austenite/sigma. The pitting corrosion resistance decreased owing to an increase in Cr, Mo depleted areas adjacent to the intermetallic phases such as ${\sigma}$phases. The hardness was greatly increased due to the precipitation ${\sigma}$phases.

A study on the formation of oxide scale on the stainless steels at high temperature (스테인레스강의 스케일 형성에 관한 연구)

  • Son, I.R.;Kim, G.M.
    • Journal of the Korean institute of surface engineering
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    • v.27 no.3
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    • pp.123-133
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    • 1994
  • Oxidation behavior of STS 304 and 430, produced by POSCO, Korea, was studied in order to study the surface defects formed during manufacturing processes. Oxidation experiments were carried out in a preheat-ed furnace at 850~$1, 250^{\circ}C$ in air and in a simulated coke oven gas(COG) atmosphere. The reaction products were examined by XRD, SEM and EDX on their surfaces and cross sections. Protective $Cr_2O_3$-primary oxide film was formed initially, but at critical point this film was broken and a duplex scale consisting of $Fe_2O_3$- and Fe$Cr_2O_4$- was formed. It was more severely attacked in a simulated COG atmosphere than in air, and STS 304 was superior to STS 430 in oxidation resistance.

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LEAK-BEFORE-BREAK ANALYSIS OF THERMALLY AGED NUCLEAR PIPE UNDER DIFFERENT BENDING MOMENTS

  • LV, XUMING;LI, SHILEI;ZHANG, HAILONG;WANG, YANLI;WANG, ZHAOXI;XUE, FEI;WANG, XITAO
    • Nuclear Engineering and Technology
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    • v.47 no.6
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    • pp.712-718
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    • 2015
  • Cast duplex stainless steels are susceptible to thermal aging during long-term service at temperatures ranging from $280^{\circ}C$ to $450^{\circ}C$. To analyze the effect of thermal aging on leak-before-break (LBB) behavior, three-dimensional finite element analysis models were built for circumferentially cracked pipes. Based on the elasticeplastic fracture mechanics theory, the detectable leakage crack length calculation and J-integral stability assessment diagram approach were carried out under different bending moments. The LBB curves and LBB assessment diagrams for unaged and thermally aged pipes were constructed. The results show that the detectable leakage crack length for thermally aged pipes increases with increasing bending moments, whereas the critical crack length decreases. The ligament instability line and critical crack length line for thermally aged pipes move downward and to the left, respectively, and unsafe LBB assessment results will be produced if thermal aging is not considered. If the applied bending moment is increased, the degree of safety decreases in the LBB assessment.