• Title/Summary/Keyword: Ductile Design

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Design criteria of Hazen-Williams C value of water pipe system (상수관로의 유속계수 설계기준)

  • Kwon, Hyuk Jae
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.6
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    • pp.659-666
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    • 2015
  • In this study, Hazen-Williams C value of pipes in wide waterworks system was estimated and statistically analyzed. Hazen-Williams C value of water pipe was predicted after 20 years of service period. From the results, it was found that C value of water pipe for treated water maintained higher value of 110 after 20 years of installation. Furthermore, it was found that velocity coefficients of steel pipe for less than and more than 20 years of installation were 117.7 and 109.3, respectively. C value of ductile iron pipe for less than and more than 20 years of installation were 118.1 and 114.2, respectively. In this study, it was also found that small value of C is used in the design of water pipe system. Therefore, excessively bigger size of pipe can be determined in the design of water pipe system. From the results of present study, optimum value of C can be used to avoid the oversized design of water pipe system.

Effects of temperature on the local fracture toughness behavior of Chinese SA508-III welded joint

  • Li, Xiangqing;Ding, Zhenyu;Liu, Chang;Bao, Shiyi;Qian, Hao;Xie, Yongcheng;Gao, Zengliang
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1732-1741
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    • 2020
  • The structural integrity of welded joints in the reactor pressure vessel (RPV) is directly related to the safety of nuclear power plants. The RPV is made from SA508-III steel in a pressurized water reactor. In this study, we investigated the effects of temperature on the tensile and fracture toughness properties of Chinese SA508-III welded joint in different sampling areas in order to provide reference data for structural integrity assessments of RPVs. The specimens used in tensile and fracture toughness tests were fabricated from the base metal (BM), weld metal (WM), and the heat-affected zone (HAZ) in the welded joint. The representative testing temperatures included the ambient temperature (20 ℃), upper shelf temperature (100 ℃), and service temperature (320 ℃). The results showed that temperature greatly affected the fracture toughness (JIC) values for the SA508-III welded joint. The JIC values for BM and HAZ both decreased remarkably from 20 ℃ to 320 ℃. The fracture morphologies showed that the BM and HAZ in the welded joint exhibited fully ductile fracture at 20 ℃, whereas partial cleavage fracture was mixed in ductile fracture mode at 100 ℃ and 320 ℃. The WM exhibited the ductile and cleavage fracture mixed mode at various temperatures, and the JIC values showed slight changes.

Finite element simulations on the ultimate response of extended stiffened end-plate joints

  • Tartaglia, Roberto;D'Aniello, Mario;Zimbru, Mariana;Landolfo, Raffaele
    • Steel and Composite Structures
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    • v.27 no.6
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    • pp.727-745
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    • 2018
  • The design criteria and the corresponding performance levels characterize the response of extended stiffened end-plate beam-to-column joints. In order to guarantee a ductile behavior, hierarchy criteria should be adopted to enforce the plastic deformations in the ductile components of the joint. However, the effectiveness of thesecriteria can be impaired if the actual resistance of the end-plate material largely differs from the design value due to the potential activation of brittle failure modes of the bolt rows (e.g., occurrence of failure mode 3 in the place of mode 1 per bolt row). Also the number and the position of bolt rows directly affect the joint response. The presence of a bolt row in the center of the connection does not improve the strength of the joint under both gravity, wind and seismic loading, but it can modify the damage pattern of ductile connections, reducing the gap opening between the end-plate and the column face. On the other hand, the presence of a central bolt row can influence the capacity of the joint to resist the catenary actions developing under a column loss scenario, thus improving the joint robustness. Aiming at investigating the influence of these features on both the cyclic behavior and the response under column loss, a wide range of finite element analyses (FEAs) were performed and the main results are described and discussed in this paper.

Response Modification Factors and No Collapse Design of Typical Bridges (응답수정계수와 일반교량의 붕괴방지설계)

  • Kook, Seung-Kyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.2
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    • pp.185-189
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    • 2017
  • The purpose of earthquake resistant design for typical bridges is the 'No Collapse Design' allowing emergency vehicles just after earthquakes. The Roadway Bridge Design Code provides design provisions to carry out such 'No Collapse Design' with a ductile mechanism and response modification factors given for connections and substructure play key role in this procedure. In case of response modification factors for substructure, the Roadway Bridge Design Code provides values considering ductility and redundancy. On the other hand, 'AASHTO LRFD Bridge Design Specifications' provides values considering additionally an artificial factor according to the bridge importance categories divided into critical, essential and others. In this study, a typical bridge with steel bearing connections and reinforced concrete piers is selected and different response modification factors for substructure are applied with design conditions given in the Roadway Bridge Design Code. Based on the comparison study of the design results, supplementary measures are suggested required by applying different response modification factors for substructure.

Comparative Seismic Design of Bridges with Lead Rubber and Steel Bearings for the Ductile Failure Mechanism (지진격리교량과 강재받침교량의 연성파괴메커니즘에 의한 비교내진설계)

  • Kook, Seung Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.173-181
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    • 2006
  • Many isolated bridges are designed and constructed after the introduction of the seismic design. However those bridges designed in engineering fields have unnecessarily high serviceability limit and brittle failure mechanism, which do not satisfy the seismic design concept. Such design results are due to the excessive substructure stiffness of the conventional design method as well as the misunderstanding of the seismic design method. In this study an isolated bridge designed with the conventional design method is selected and the same bridge with steel bearings is modelled for the comparative seismic design. From the comparison, the seismic design procedures satisfying the required performance levels are provided for the two bridges. It is confirmed that the isolated bridge requires more complicated design procedure with trial and error methods and reanalyses but provides higher serviceability limit compared to the bridge with steel bearings. However, because the required serviceability limit can also be obtained by adjusting substructure stiffness, it is a resonable seismic design process that an isolated bridge is to be considered as an alternative design when the ductile failure mechanism is not obtained with a bridge with steel bearings.

Microstructure and Mechanical Properties of Continuous Cast Ductile Iron (연속주조한 구상흑연주철의 미세조직과 기계적 성질)

  • Choe, Kyeong-Hwan;Cho, Gue-Serb;Lee, Kyong-Whoan;Kim, Ki-Yeong
    • Journal of Korea Foundry Society
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    • v.24 no.1
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    • pp.52-59
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    • 2004
  • Microstructure and mechanical properties of ductile cast iron were investigated in terms of diameter change of samples that gives rise to modify the microstructure due to different cooling rate in the continuous casting process. The chemical composition used in this study was GCD 400 grade. From the microstructural observation, we have found a large number of graphite with small size in diameter which is comparable to the microstructure of the sample produced by conventional sand casting. The major reason of this would he due to high cooling rate. In the sample with 26 mm in diameter, the microstructure was composed of pearlite, iron carbide, and graphite. In the samples with 60 and 100 mm in diameter, however, we have observed a dissimilar microstructure that consisting of ferrite and graphite. Concerning the mechanical property, the sample with 26 mm in diameter showed higher hardness and strength compared to those samples with 60 and 100 mm in diameter. The result obtained for ductility appeared a reversal. Much more works such as inoculation, process design and chemical composition would be required in order to have a sound product even in a small diameter of samples.

Manufacturing Integral Safety Vents in Prismatic Lithium-ion Batteries (직사각형 리튬 이온 전지의 일체형 안전장치 제조 공정에 관한 연구)

  • Kim, J. H.;Lee, K. H.;Lim, Y. J.;Kim, B. M.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.293-298
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    • 2015
  • A safety vent is crucial to protect its user from unpredictable explosions caused by increasing internal pressure of the lithium-ion batteries. In order to prevent the explosion of the battery, a safety vent rupture is required when the internal pressure reaches a critical value. In conventional manufacturing, the cap plate and the safety vent are fabricated separately and subsequently welded to each other. In the current study, a manufacturing process including a backward extrusion and coining process is suggested to produce an integral safety vent which also has the benefit of increasing production efficiency. FE simulations were conducted to predict the rupture pressure and to design the safety vent using a ductile fracture criterion and the element deletion method. The critical value, C, in the ductile fracture criterion was obtained from uniaxial tensile tests with an annealed sheet of 1050-H14 aluminum alloy. Rupture tests were preformed to measure the rupture pressure of the safety vent. The results met the required rupture pressure within 8.5±0.5 kgf/cm2. The simulation results were compared with experimental results, which showed that the predicted rupture pressures are in good agreement with experimentally measured ones with a maximum error of only 3.9%.

Structural Integrity Evaluation for Interference-fit Flywheels in Reactor Coolant Pumps of Nuclear Power Plants

  • Park June-soo;Song Ha-cheol;Yoon Ki-seok;Choi Taek-sang;Park Jai-hak
    • Journal of Mechanical Science and Technology
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    • v.19 no.11
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    • pp.1988-1997
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    • 2005
  • This study is concerned with structural integrity evaluations for the interference-fit flywheels in reactor coolant pumps (RCPs) of nuclear power plants. Stresses in the flywheel due to the shrinkage loads and centrifugal loads at the RCP normal operation speed, design overspeed and joint-release speed are obtained using the finite element method (FEM), where release of the deformation-controlled stresses as a result of structural interactions during rotation is considered. Fracture mechanics evaluations for a series of cracks assumed to exist in the flywheel are conducted, considering ductile (fatigue) and non-ductile fracture, and stress intensity factors are obtained for the cracks using the finite element alternating method (FEAM). From analysis results, it is found that fatigue crack growth rates calculated are negligible for smaller cracks. Meanwhile, the material resistance to non-ductile fracture in terms of the critical stress intensity factor (K$_{IC}$) and the nil-ductility transition reference temperature (RT$_{NDT}$) are governing factors for larger cracks.

Out-of-plane ductile failure of notch: Evaluation of Equivalent Material Concept

  • Torabi, A.R.;Saboori, Behnam;Kamjoo, M.R.
    • Structural Engineering and Mechanics
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    • v.75 no.5
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    • pp.559-569
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    • 2020
  • In the present study, the fracture toughness of U-shaped notches made of aluminum alloy Al7075-T6 under combined tension/out-of-plane shear loading conditions (mixed mode I/III) is studied by theoretical and experimental methods. In the experimental part, U-notched test samples are loaded using a previously developed fixture under mixed mode I/III loading and their load-carrying capacity (LCC) is measured. Then, due to the presence of considerable plasticity in the notch vicinity at crack initiation instance, using the Equivalent Material Concept (EMC) and with the help of the point stress (PS) and mean stress (MS) brittle failure criteria, the LCC of the tested samples is predicted theoretically. The EMC equates a ductile material with a virtual brittle material in order to avoid performing elastic-plastic analysis. Because of the very good match between the EMC-PS and EMC-MS combined criteria with the experimental results, the use of the combination of the criteria with EMC is recommended for designing U-notched aluminum plates in engineering structures. Meanwhile, because of nearly the same accuracy of the two criteria and the simplicity of the PS criterion relations, the use of EMC-PS failure model in design of notched Al7075-T6 components is superior to the EMC-MS criterion.

Flexural Design and Ductile Capacity of Reinforced High Strength Concrete Beams (고강도 철근 콘크리트 보의 휨 설계 및 연성능력)

  • 신성우;유석형;안종문;이광수
    • Magazine of the Korea Concrete Institute
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    • v.8 no.6
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    • pp.141-149
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    • 1996
  • The reinforced high-strength-concrete beam subjected to flexure moment behaves more brittly than the moderate-strength-concrete beam reinforced with equal reinforcement ratio($\rho$/$\rho_b$). Test results show that when the concrete strength exceeds 830kg/$cm^2$, the maximum reinforcement ratio should be less than $0.6{\rho}_b$ for ductile behavior (${\rho}_b$=balanced steel ratio). The ratio of flexural strength between experimental results and analytical results with rectangular stress block decrease as the compressive strength of concrete increase. The shape of the compressive stress block distributed triangularly. because the ascending part of the stress-strain curve shows fairly linear response up to maximum stress in contrast to the nonlinear behavior of the medium and low strength specimens.