• Title/Summary/Keyword: Dual-servo

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A Study on the Motion Analysis and Lead-Filter Design for High Speed/Accuracy Movement of Gantry Robot (갠트리 로봇의 고속/고정밀 이송을 위한 모션분석 및 앞섬필터 설계)

  • Kim, Jin-Dae;Cho, Che-Seung;Lee, Hyuk-Jin;Shin, Chan-Bai;Park, Chul-Hu
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.1
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    • pp.31-37
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    • 2011
  • Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

A Microcatuator for High-Density Hard Disk Drive Using Skewed Electrode Arrays (경사 전극 배열을 이용한 고밀도 하드 디스크의 마이크로 구동부 제작)

  • Choi, Seok-Moon;Park, Sung-Jun
    • Journal of Institute of Convergence Technology
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    • v.1 no.2
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    • pp.6-15
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    • 2011
  • This paper reports the design and fabrication of a micro-electro-mechanical-system(MEMS)-based electrostatic angular microactuator for a dual-stage servo. The proposed actuator employs a novel electrode pattern named "skewed electrode array(SEA)" scheme. It is shown that SEA has better linearity than a parallel plate type actuator and stronger force than a comb-drive based actuator. The moving and the fixed electrodes are arranged to make the driving force perpendicular to the rotating moment of arm. By changing the electrode overlap length, the magnitude of electrostatic force and stable displacement will be changed. In order to optimize the design, an electrostatic FE analysis was carried out and an empirical force model was established for SEA. A new assembly method which will allow the active electrodes to be located beneath the slider was developed. The active electrodes are connected by inner and outer rings lifted on the base substrate, and the inner and outer rings are connected to platform on which the slider locates. Electrostatic force between active electrodes and platform can be used for exiting out of plane modes, so this provides the possibility of the flying height control. A microactuator that can position the pico-slider over ${\pm}0.5{\mu}m$ using under 20 volts for a 2 kHz fine-tracking servo was designed and fabricated using SoG process.

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Interaction Analysis of Dual-stage System during Seek Motion and Control for Track Pull-in Enhancement (탐색 과정시 2단 액추에이터의 상호 작용 분석 및 트랙 끌어들임 성능 향상을 위한 제어)

  • Lee, Kwang-Hyun;Yang, Hyun-Seok;Park, No-Cheol;Park, Young-Pil;Choi, Jin-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.11 s.104
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    • pp.1276-1286
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    • 2005
  • In this paper, the dual stage interaction between the coarse actuator and the fine actuator of an optical disk drive is studied, and the new control method to enhance the track pull-in performance using fine actuator control is proposed. First, the dynamic analysis for the dual stage and the experiments to find the each actuator dynamics are performed. From the experiments, some physical parameters of the actuators were derived, then, some simulations are performed to find the interaction effect of the fine actuator during seek motion. Second, the center servo which suppresses the vibration of fine actuator during seek motion is designed and evaluated. And the fine actuator control to reduce the relative velocity between the target track and beam spot is proposed. From simulations, we show that fine actuator control which has same frequency and same phase of the disturbance is effective to reduce the relative velocity, and this result leads to track pull-in enhancement. Hence, the proposed control method is good approach to improve the track pull-in performance. Finally, the realization of the proposed method and some comments of it are briefly discussed.

Design and Construction of a Surface Encoder with Dual Sine-Grids

  • Kimura, Akihide;Gao, Wei;Kiyono, Satoshi
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.20-25
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    • 2007
  • This paper describes a second-generation dual sine-grid surface encoder for 2-D position measurements. The surface encoder consisted of a 2-D grid with a 2-D sinusoidal pattern on its surface, and a 2-D angle sensor that detected the 2-D profile of the surface grid The 2-D angle sensor design of previously developed first-generation surface encoders was based on geometric optics. To improve the resolution of the surface encoder, we fabricated a 2-D sine-grid with a pitch of $10{\mu}m$. We also established a new optical model for the second-generation surface encoder that utilizes diffraction and interference to generate its measured values. The 2-D sine-grid was fabricated on a workpiece by an ultra precision lathe with the assistance of a fast tool servo. We then performed a UV-casting process to imprint the sine-grid on a transparent plastic film and constructed an experimental setup to realize the second-generation surface encoder. We conducted tests that demonstrated the feasibility of the proposed surface encoder model.

Implementation of Real Time Visual Servoing Control for Robot Manipulator

  • Han, Sung-Hyun;Jung, Ding-Yean;Kim, Hong-Rae;Hashmoto, Hideki
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1650-1654
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    • 2004
  • This paper presents how it is effective to use many features for improving the speed and the accuracy of the visual servo systems. Some rank conditions which relate the image Jacobian and the control performance are derived. It is also proven that the accuracy is improved by increasing the number of features. Effectiveness of the redundant features is evaluated by the smallest singular value of the image Jacobian which is closely related to the accuracy with respect to the world coordinate system. Usefulness of the redundant features is verified by the real time experiments on a Dual-Arm Robot manipulator made in Samsung Electronic Co. Ltd.

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Optimal Design of a Near-field Optical Recording Suspension (근접장 광기록용 서스펜션의 최적설계)

  • 조태민;임경화
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.4
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    • pp.295-302
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    • 2004
  • In this study the optimization of a NFR suspension is performed using finite element method and experimental modal analysis. NFR suspensions are required to have low compliance modes to allow the slider to comply with the rotating disk, and high tracking stiffness modes to maximize the servo bandwidth of the tracking controller First of all, the dual suspension model is designed based on the characteristics of NFR drives. And the parametric study on the sensitivities of compliance modes and tracking stiffness modes is investigated. Finally, the model satisfying static characteristics is selected and shape optimization is performed to improve dynamic characteristics. A prototype of a NFR suspension is made by etching and modal ekperiment in free state is performed. The results of experiment almost agree with those of finite element method.

A Study on Feature-Based Visual Servoing Control of Robot System by Utilizing Redundant Feature

  • Han, Sung-Hyun;Hideki Hashimoto
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.762-769
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    • 2002
  • This paper presents how effective it is to use many features for improving the speed and accuracy of visual servo systems. Some rank conditions which relate the image Jacobian to the control performance are derived. The focus is to describe that the accuracy of the camera position control in the world coordinate system is increased by utilizing redundant features in this paper. It is also proven that the accuracy is improved by increasing the number of features involved. Effectiveness of the redundant features is evaluated by the smallest singular value of the image Jacobian which is closely related to the accuracy with respect to the world coordinate system. Usefulness of the redundant features is verified by the real time experiments on a Dual-Arm robot manipulator made by Samsung Electronic Co. Ltd..

AC Servo Motor와 Ball screw를 이용한 정밀 위치제어시스템의 기계적 특성 분석 및 개선

  • Jin, Gyeong-Bok;Go, Su-Chang
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2006.10a
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    • pp.178-183
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    • 2006
  • Effect of coulomb friction and backlash on the single loop posit ion control has been studied for the precision position control. We studied and showed the limit cycle on the single loop system which used a ball screw that had the backlash. Also, We made an inner loop with a classical velocity and torque controller which was forcing the $i_d$ current to be zero by using a permanent-magnet synchronous motor and composed the outer loop with linear sensor for sensing a position of the loader. We have been shown a good result by using the dual loop through numerical simulation method.

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A Study on Image Based Visual Tracking for SCARA Robot

  • Shin, Hang-Bong;Kim, Hong-Rae;Jung, Dong-Yean;Kim, Byeong-Chang;Han, Sung-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1944-1948
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    • 2005
  • This paper presents how it is effective to use many features for improving the speed and the accuracy of the visual servo systems. Some rank conditions which relate the image Jacobian and the control performance are derived. It is also proven that the accuracy is improved by increasing the number of features. Effectiveness of the redundant features is evaluated by the smallest singular value of the image Jacobian which is closely related to the accuracy with respect to the world coordinate system. Usefulness of the redundant features is verified by the real time experiments on a Dual-Arm Robot manipulator made in Samsung Electronic Co. Ltd

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Development of a magnetic caterpillar based robot for autonomous scanning in the weldment (용접부 자동 탐상을 위한 이동 로봇의 개발)

  • 장준우;정경민;김호철;이정기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.713-716
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    • 2000
  • In this study, we present a mobile robot for ultrasonic scanning of weldment. magnetic Caterpillar mechanism is selected in order to travel on the inclined surface and vertical wall. A motion control board and motor driver are developed to control four DC-servo motors. A virtual device driver is also developed for the purpose of communicating between the control board and a host PC with Dual 'port ram. To provide the mobile robot with stable and accurate movement, PID control algorithm is applied to the mobile robot control. And a vision system for detecting the weld-line are developed with laser slit beam as a light source. In the experiments, movement of the mobile robot is tested inclined on a surface and a vertical wall.

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