• Title/Summary/Keyword: Drying efficiency

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The Changes in Drying Efficiency and Paper Properties of Linerboard by the Application of the Fractions of Wood Powder as a Bulking Agent (목질 벌크향상제 분획별 적용에 따른 라이너지의 건조효율 및 물성변화)

  • Kim, Dong-Seop;Yoon, Do-Hyun;Sung, Yong Joo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.5
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    • pp.61-68
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    • 2014
  • The energy efficiency of papermaking process becomes more significant because of various new regulation of the energy consumption and the green house gas emission. In this study, the effects of wood powder addition on the drainage and the drying efficiency of the OCC based paper products, linerboard, were deeply investigated for improving energy efficiency. The fractionation of wood powder depending on the size were conducted. The bigger size of wood powder resulted in the higher bulk and the higher drainage efficiency, but the lower paper strength. The drying efficiency were in detail evaluated depending on the drying process level. In the first section of drying process until the 80% solid level, there were no significant changes in the drying efficiency by the addition of wood powder. However, after the 80 % solid level, the drying efficiency was greatly improved by the addition of wood powder. Those results showed the addition of wood powder could greatly affect not only the drainage in forming and wet pressing but also the drying process.

Process Optimization of Red Pepper Drying for the Improvement of Drying Efficiency (건조효율 향상을 위한 고추건조공정의 최적화)

  • Chung, Sun-Kyung;Keum, Dong-Hyuk;Lee, Dong-Sun
    • Korean Journal of Food Science and Technology
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    • v.24 no.5
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    • pp.428-439
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    • 1992
  • Drying process in a fixed bed red pepper dryer was modeled and simulated. Drying efficiency describing the effectiveness of energy usage in red pepper drying was defined as a ratio of energy used for moisture evaporation to total energy consumption, and expressed in combination of measurable temperature variables. The efficiency was compared with real evaporative efficiency and tested in the simulated and experimental drying. An overall drying efficiency was derived, and analyzed for various control variables consisting of drying temperature, air recycle ratio and air flow rate. Optimal operation conditions of drying was then searched by Box's complex method by using it as an objective function. Carotenoids retention was simulated and put as a constraint of product quality in the optimization. The optimization results gave that two staged drying operation could improve the ding efficiency compared with single staged drying. As a technique for further energy saving automatic termination of drying appeared feasible by monitoring an exit air temperature from dryer.

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Analysis of Energy Consumption for Microwave Drying in PC Pellet (PC 펠렛의 마이크로웨이브 건조를 위한 에너지 효율 분석)

  • Lee, Hyun Min;Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.4
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    • pp.44-48
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    • 2021
  • Semiconductor inspection equipment makes components using materials with insulating properties for functional inspection including current and voltage of semiconductor parts. A representative insulating material is plastic, and plastic is made of a component through an injection process using plastic pellet. When plastic pellets contain excessive moisture, problems such as performance degradation and product surface defects occur. To prevent this, pre-drying is essential, and the heat convective type is the most applied. However, the heat convective type has a problem of low consumption efficiency and a long drying time. Recently, many studies have been conducted on a drying method using microwaves due to high energy efficiency. In this paper, drying was performed using a microwave for drying PC pellets. Energy consumption and drying efficiency analyzed by set up an experimental apparatus of heat convective, microwave, and hybrid(heat convective + microwave) types. It was confirmed that energy consumption and drying efficiency were high when drying using microwaves, and it was confirmed that the hybrid method improved drying performance compared to the heat convective method. It is expected that the research results of this paper can be used as basic data for drying plastic pellets using microwave.

A Comparative Study of Heat Pump Drying System Performances (열펌프를 이용한 건조시스템의 성능비교 연구)

  • 김석광;이흥주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1595-1602
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    • 1992
  • An energy efficient drying system, utilizing a heat pump to recover the wasted heat with high efficiency is proposed. In conventional drying systems, over-heating occurs through a condenser as the same amount of air is provided into the evaportator and the condenser. In order to prevent the over-heating, part of the outlet air from the drying chamber must be bypassed to increase the rate of vaporization in the drying chamber without release of the heat from the system. Since a part of the heat in the condenser is used to heat the air during the drying process of the proposed system, a high drying efficiency and low SPC(Specific Power Consumption) could be obtained, Comparing the performances between the proposed heat pump and a conventional one, it was found that the drying efficiency of the proposed heat pump is higher than that of the conventional heat pump by an amount of 7-25%.

Drying Performance Simulation for the Basic Design of a Heat Pump Dryer (열펌프 건조기의 기본 설계를 위한 건조 성능 해석)

  • Lee, Kong-Roon;Kim, Ook-Joong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.10
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    • pp.860-867
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    • 2007
  • Heat pump drying has a great potential for energy saving due to its high energy efficiency in comparison with conventional air drying. In the present study, the performance simulation for the basic design of a heat pump dryer has been carried out. The simulation includes one-stage heat pump cycle, simple drying process using the drying efficiency. As an example, the heat pump cycle with Refrigerant 134a has been investigated. For the operating conditions such as the average temperature of the condenser, the heat rate released in the condenser, the flow rate of drying air, and drying efficiency, the simulation has been carried out to figure out the performance of the dryer. The parameters considered in the design of the dryer are COP, MER, SMER, the rate of dehumidification, the temperature and humidity of drying air and those parameters are compared for different conditions after carrying out the simulation.

Drying of Red Ginseng by Flat-Plate Solar Collector (평면식(平面式) 태양열집열기(太陽熱集熱機)를 이용(利用)한 홍삼건조(紅蔘乾燥))

  • Chang, Kyu-Seob;Kim, Sang-Dal;Hong, Soon-Keun;Yoon, Han-Kyo
    • Applied Biological Chemistry
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    • v.25 no.3
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    • pp.111-118
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    • 1982
  • A closed solar collector drying system by water exchange was evaluated for the drying of ginseng. The thermal efficiency of solar collector, drying efficiency, drying characteristics and product quality were investigated. The drying period was reduced by one-thirds in comparison with typical method. The maximum and minimum thermal efficiency of the solar collector during drying period were 14.42%, and 4.73%, respectively. The drying efficiency of solar collector and control system showed 28.34%, and 13.45%, respectively; net drying efficiency being 14.8%. The drying rate curve of red ginseng showed only falling rate period, and its equation was $Y=50.7023t.^{-0.4138}$ The brown color intensity of red ginseng was higher in solar collector drying system than in typical method, and reductivity by diphenyl picryl hydrazil solution in red ginseng extract showed similar result to brown color intensity.

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Effect of Operating Conditions on Drying Efficiency for Coal Drying Facilities in a Steel Making Plant (제철플랜트용 석탄건조설비에서 운전조건 변경이 건조성능에 미치는 영향)

  • Jeon, Hae-Seak;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.5 no.4
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    • pp.73-79
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    • 2009
  • Increase of consumption in limited coal reserves leads prices surging. As a result, iron works which produce products with coal are in difficulties. Accordingly, it is required a lot of research of using non-caking coal that is relatively low cost and has abundant reserves. Direct drying and indirect drying are two major methods of drying the coal. Recently, to minimize the needed calories and to save energy, using fluidbed or fluidizing method is a recent main trend of minimizing the size of the facility and maximizing energy efficiency. However there is also disadvantage such as increasing facility investment because of installing additional facilities in the latter part. In this study, we will have theoretical researches on the indirect drying method with heat exchange system which have been traditionally used. As a result it is expected to increase the efficiency of the facility operation.

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STUDY ON BROWN RICE DRYING

  • Goto, Kiyokazu;Miwa, Yoshihiro;Liu, Jian-Wei
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.867-876
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    • 1993
  • This study was investigated to evaluate whether brown rice drying could reduce the rice production cost. Characteristics of brown rice drying was experimentally determined. With brown rice drying, the higher energy efficiency could be obtained. Therefore, this method is effective to cost reduction . However, there are some problems , for example occurrence of fissuring and preservation of rice quality.

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Development of Drying System using NIR and Hot Air Method (근적외선 및 열풍방식을 이용한 건조시스템 개발)

  • Ko, Jae-Sub;Choi, Jung-Sik;Kang, Sung-Jun;Baek, Jung-Woo;Jang, Mi-Geum;Moon, Ju-Hui;Chung, Dong-Hwa
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.589-590
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    • 2010
  • The drying method that is applied in industry is mainly used hot air drying method witch is circulated heated air by generating heat from thermal source. But these methods have problems such as decreasing drying efficiency and waste of energy by low thermal efficiency. Therefore, this paper proposes high efficiency hybrid drying system using near infrared ray(NIR) drying method using halogen lamp and hot air drying method. And this paper proves validity of proposed drying system through experiment about thermal and humidity of drying system inside.

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Reuse of Exhaust Heat and Improvement in Fuel Efficiency of Grain Dryer (곡물(穀物) 건조기(乾燥機)의 배기열(排気熱) 재이용(再利用) 및 열효율(熱効率) 개선(改善)에 관(關)한 연구(硏究))

  • Keum, Dong Hyuk;Lee, Yong Kook;Lee, Kyou Seung;Han, Jong Ho
    • Journal of Biosystems Engineering
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    • v.9 no.2
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    • pp.65-73
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    • 1984
  • While most of researches on the performance of high temperature grain dryer have dealt mainly with improving dryer capacity and drying speed during the last twenty years, energy efficiency, in fact, has not been emphasized. Current fuel supplies and energy cost have shifted the emphasis to reducing the energy consumption for grain drying while maintaining dryer capacity and grain quality. Since the energy input for drying is relatively large, the recovery and reuse of at least part of the exhaust energy can significantly reduce the total energy consumption in existing drying systems. Unilization of exhaust heat in grain dryer either through direct recycling or by a thermal coupling in heat exchanger have been subject of a number of investigators. However, very seldom research in Korea has been done in this area. Three drying tests(non-recycling, 0.22 recycle ratio, and 0.76 recycle ratio)were performed to investigate the thermal efficiency and heat loss factors of continuous flow type dryer, and to analyze the effect of recycle ratio (weight of exhaust air recycled/total weight of input air) on the energy requriements for rough rice drying. The test results showed that when the exhaust air was not recycled, the energy lost from furnace was 15.3 percent of input fuel energy, and latent and sensible heat of exhaust air were 61.4 percent and 11.2 percent respectively. The heat which was required in raising grain temperature and stored in dryer was relatively small. As the recycle ratio of exhaust air was increased, the drying rate was suddenly decreased, and thermal efficiency of the kerosene burner was also decreased. Drying test with 0.76 recycle ratio resulted in 12.4% increase in fuel consumption, and 38.4% increase in electric power consumption as compared to the non-recycled drying test. Drying test of 0.22 recycle ratio resulted in 6.8% saving in total energy consumption, 8.0% reduction in fuel consumption, and 2.5% increase in electric power consumption as compared to the non-recycled drying test.

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