• Title/Summary/Keyword: Dry sliding

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Evaluation of the Sliding Frictional Characteristics at the Different Loading Mechanisms and Normal Stiffness (마찰시험기의 하중부과 방법과 수직방향 강성 변화에 따른 미끄럼 마찰특성 평가)

  • 윤의성;공호성;권오관;오재응
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.55-64
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    • 1996
  • Frictional characteristics with the change of loading method and normal stiffness at dry sliding surfaces were experimentally and theoretically evaluated in this study. For the study, a ball-on-disk typed test rig was built and implemented, which allowed a proper selection of loading mechanism and normal stiffness of the test rig. Loading method were varied from dead weight to pneumatic cylinder and spring loading, and the normal stiffness was varied by a spring of different stiffness. Test results showed that frictional characteristics at various loading methods were different even though the operating variables were the same. Discrepancy in the frictional characteristics, such as coefficient of friction and fluctuation in the normal load, were explained by the change in dynamic parameters of the test rigs. Results also showed that coefficient of friction, which defines as a ratio of frictional force divided a normal load, could be differently evaluated in the calculation when fluctuation in the normal load was significant.

A Study on Synthesis and Mechanical Properties of Wax-Impregnated Nylon 6 (왁스(wax) 함침형 나일론 6의 합성과 그의 기계적 성질에 관한 연구)

  • 강석춘;정대원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.268-277
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    • 1999
  • In order to make an advanced dry-friction engineering material, wax-impregnated nylons were synthesized by anionic polymerization of $\varepsilon$-caprolactam in the presence of apraffin wax. DNX-125S, which has lowest melting point among four different kinds of waxs investigated, showed excellent miscibiility with $\varepsilon$-carprolactam and no effect on the polymerization reaction. Five different kinds of wax-impregnated nylons from of DNW-125S content 0% to 8% were synthesized and tested. Among the samples, wax-free nylon has the highest yield and tensile strength and hardness, while the specimen with2% wax has the largest elongationi and energy absorption to break. The wax-impregnated nylon with a wax content 6% showdd the smallest friction coefficient under slow sliding speed and low load. Bus as the sliding speeds were increased to high, thespcieimen with 8% wax has better friction property.

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An Experimental Study on the Effect of Wear Particles on the Sliding Behavior of Silver-Coated Bearing Steels (은 박막이 코팅된 베어링강의 마찰거동에 미치는 마모입자의 영향에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.59-66
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    • 2000
  • An experimental study on the effect of silver particles on the sliding behavior of bearing steels was performed by using a ball-on-disk tribometer. Tests were carried out in ambient air, dry and vacuum. Disks of AISI 52100 were silver-coaled by a thermal evaporation method, and the effects of silver particle transfer on friction were firstly analyzed. In order to understand further the mechanism of silver particles transfer and its effect on friction and wear, pre-compressed silver particles were artificially introduced into the friction interface and the results were compared to those of silver-coated specimens. Results showed that the introduced silver particles produced transfer layers and resulted in low friction. It also showed that this low friction is closely related to the characteristic behavior of transfer layers. Shakedown and rachetting occurred at the friction interface and affected the friction and wear.

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The Characteristics of Friction and Wear for Automative Leaf Spring Materials (자동차용 Leaf 스프링 재질의 마찰 및 마멸 특성)

  • Oh Se-Doo;Ahn Jong-Chan;Park Soon-Cheol;Jung Won-Wook;Bae Dong-ho;Lee Young-Ze
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.118-126
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    • 2003
  • In the present study, the residual stresses can have a significant on the life of structural engineering components. Residual stresses are created by the surface treatment such as shot peening or deep rolling. The objective of this experimental investigation is to study the influence of friction and wear characteristics due to residual stress under dry sliding condition. Friction and wear data were obtained with a specially designed tribometer. Test specimens were made of SUP9(leaf spring material) after they were created residual stress by shot peening treatment. Residual stress profiles were measured at surface by means of the X-ray diffraction. Sliding tests were carried out different contact pressure and same sliding velocity 0.035m/s(50rpm). Leaf spring assembly test used to strain gauge sticked on leaf spring specimen in order to measure interleaf friction of leaf spring. Therefore, we were obtained hysteresis curve. As the residual stresses of surfaces increased, coefficient of friction and wear volume are decreased, but the residual stresses of surfaces are high, and consequently wear volume do not decreased. Coefficient of friction obtained from leaf spring assembly test is lower than that obtained from sliding test. From the results, structural engineering components reduce coefficient of friction and resistant wear in order to have residual stresses themselves.

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A Study on the Surface Temperature Rise in Spur Gear Part I - Flash Temperature (Spur Gear의 표면온도상승에 관한 연구 Part I - Flash Temperature)

  • 김희진;문석만;김태완;구영필;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.251-257
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    • 2000
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaeger's formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along line of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

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RUNNING-IN OF DLC COATED STEEL IN BOUNDARY LUBRICATION

  • Stavlid, N.;Wiklund, U.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.137-138
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    • 2002
  • The benefits of using DLC coatings on steel in dry sliding are well known. The present study has investigated the effects of using the same materials but in a boundary lubricated environment. Tribological tests were performed using a load-scanning device and a lubricant with an extreme-pressure (EP) additive. XPS and grazing incidence XRD are used for chemical analysis. The chemical composition of the resulting tribofilm is correlated to different friction behaviors and contact loads, and indicates that high loads are beneficial for formation of low friction tribofilm.

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The Study for Estimation of the Surface Temperature Rise in Spur Gear Tooth (Spur Gear 치면의 표면상승온도 예측에 관한 연구)

  • 김희진;구영필;조용주
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.331-337
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    • 2001
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaegers formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along ling of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

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The Effects of Eiastomer Layer on Minimum Friction Coefficient (최소마찰계수에 대한 Elastomer층의 영향)

  • Cho, Kyu-Sik
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.26-32
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    • 1996
  • 오랜 역사에 걸쳐 연구자들은, 마찰력은 주로 접착에 의한 것으로 믿어 왔으며, 이러한 주장은 실험적으로 증명되지 못했다. 한편, 미끄럼 두 표면 사이의 건식 마찰력은 두 표면 사이의 기계적인 상호작용에 의한 것으로 알려져 있다. 이 연구에서는 두 표면 사이의 기계적 상호작용을 제거함으로써 마찰계수를 감소시키는 방법을 제시하였다. 매끄러운 경한 표면에 얇은 elastomer층을 입힌 비윤활 최소 마찰계수에 대한 본 실험결과는 앞으로 정밀기계부품의 충격을 받는 부위에 응용할 수 있을 것으로 기대된다.

Wear performance of Plasma Transferred Arc deposited layers

  • Yoon, Byoung-Hyun;Kim, Hyung-Jun;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.245-247
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    • 2001
  • In this study, the effects of dilution on the wear behavior of PTAW (Plasma Transferred Arc Welding) Inconel 625, Inconel 718 and Stellite 6 overlays on Nimonic 80A were investigated. Inorder to evaluate the wear performance, two-body and three-body abrasive wear test, and dry sliding wear test were performed. According to wear tests, the wear rate of deposit with dilution 30% was higher than that of dilution 10% by 10%, and it was also found the plastic deformation near worn surface.

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The Estimate of Abrasion resistance of High chromium white cast irons by Dry sand/rubber wheel tester (토사마모실험을 통한 고크롬철계 주조합금의 내마모성 평가)

  • 김상호;김기열;이범주;조정환;박채규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.38-48
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    • 1998
  • To apply the high chromium white cast irons for sliding parts of construction equipments, the wear characteristics of these alloys which have three kinds of microstructure(hypoeutectic, near-eutectic, hypereutectic) were investigated by dry sand/rubber wheel tester. Also, the effect of heat treatment was investigated for the same alloys. As result of the test, heat treatment have no effect on the wear characteristics. And, hypereutectic composition alloy has the highest wear resistance against SiO$_2$. Also after test, cracking was observed in eutectic and primary carbides of all materials tested. This phenomenon was important factor in the wear resistance.

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