• Title/Summary/Keyword: Dry heat

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Sliding Wear Behavior of AISI 52100 Steel with Pearlitic and Bainitic Microstructures (미세조직 변화에 따른 AISI 52100 강의 미끄럼마멸 특성)

  • Yoon, N.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.479-484
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    • 2011
  • Dry sliding wear behavior of AISI 52100 steel that has a pearlite or bainite microstructure was characterized to explore the effect of microstructure on the wear of the steel. Isothermal heat treatments were employed to obtain the different microstructures. Pin-on-disk type wear tests of the steel disk were performed at loads of 25~125N in air against an alumina ball. Sliding speed and wear distance used were 0.1m/sec and 300m, respectively. Worn surfaces, wear debris and cross-sections of the worn surfaces were examined with SEM to investigate the wear mechanism of the steel. Hardness of the steel was also evaluated. Wear rate of the steel was correlated with the hardness and the microstructure. On the whole, wear resistance increased with an increase in hardness. However, the pearlite microstructure showed superior wear resistance as compared to the bainite microstructure with a similar hardness. The effect of the microstructure on the wear rate was attributed to the morphological differences of the carbide in the microstructure, which was found to have a significant effect on strain hardening during the wear.

Influence of Operating Condition on Grinding Temperature in High Effect Grinding (고능률 가공에서 연삭 온도에 미치는 연삭 조건의 영향)

  • 김남경;강대민;송지복
    • Journal of the Korean Society of Safety
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    • v.5 no.1
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    • pp.31-39
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    • 1990
  • In this paper, the influence of the table speed, metal removal rate and grinding fluid on long wheel workpiece contact zone at high effect grinding was investigated by theoretical analyses and measuring the temperature, and discussed by the temperature distribution in grinding surface layer. Main results obtained are as follows, 1) Rega.dless of the table speed, the temperature gap of the workpiece(heat influx) is about 6-8 times as high in dry condition as in wet condition. 2) Good grinding condition can be obtained owing to the effect of grinding fluid without any burning defect under the condition of the metal removal rate(1.0mm$^3$/mm.s) in case of wet grinding. 3) When the depth from the surface layer is about 1.25-1.5mm under the condition of the slow table speed, surface temperature goes up higher as the table speed slows down, because long contact time is laked at the surface layer. 4) In case of the same metal removal rate, the lower the table speed becomes, the higher the surface temperature is, because grinding depth has a far more influence on wheel workpiece contact zone than the table speed.

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The Voltage-fed High Frequency Resonant Inverter Using Induction Heated Dry Steam Generator

  • Kim, Chil-Ryong;Lee, Jong-Kurl;Jung, Sang-Hwa;Mun, Sang-Pil;Kim, Sang-Don;Nakaoka, Mutsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.415-418
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction-based fluid beating appliance using voltage-fed type scries capacitor-compensated load resonant high-frequency IGBT inverter with a phase-shifted PWM and a power factor correction schemes. Its operating characteristics in steady-state are illustrated including unique features and evaluated on the basis of its computer simulation and experimental results of 10kw breadboard appliance for hot water producer and superheated steamer. The promising cost effective inverter-fed boiler appliances for electromagnetic induction-heated type fluid-heating in the pipeline systems are proposed for induction-heated boiler, super heat steamer, high temperature water producer, hot gas producer and metal catalyst heating for exhaust gas cleaning in engine, which are more suitable and acceptable for industrial, chemical, and consumer energy utilization for household and business from a practical point of view.

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Effects of Prepartum Energy Intake and Calving Season on Blood Composition of Periparturient Cows

  • Toharmat, T.;Nonaka, I.;Shimizu, M.;Batajoo, K.K.;Kume, S.
    • Asian-Australasian Journal of Animal Sciences
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    • v.11 no.6
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    • pp.739-745
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    • 1998
  • Sixteen periparturient Holstein cows calving during summer and autumn were fed to meet maintenance plus last 2 month of gestation level of TDN (MP) and 1.2 time of MP level (HMP). Dry matter intake of cows fed at HMP level during summer and autumn decreased by 1 and 2% of the offered feed in 1 week prepartum, respectively, and cows fed at MP level consumed all of the offered feed. Rectal temperatures at 08 : 30 h of cows fed at HMP level were higher than those of cows fed at MP level. Blood hematocrit and hemoglobin of cows increased during summer and were higher for cows fed at HMP level. Plasma total protein and glucose of cows during summer were higher than those during autumn, and the increased feed intake elevated plasma total protein and glucose. Plasma urea-N of cows fed at MP level was higher than that of cows fed at HMP level during autumn. The increased feed intake decreased plasma nonesterified fatty acid of cows during summer and autumn. These results suggest that blood components of periparturient cows are altered by calving season and feeding level.

Study on Mechanical Properties of Waterborne Polyurethane-Acrylic Hybrid Resin for Leather Coationgs (피혁가공용 수용성 아크릴-폴리우레탄 Hybrid Resin의 합성 및 기계적 특성에 관한 연구)

  • Lee, Joo-Youb;Kim, Ki-Jun
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.2
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    • pp.188-195
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    • 2010
  • In this study, we experimented that how to synthesis waterborne urethane-acrylic hybrid resin for leather coatings. First of all, We had analyzed data by FT-IR, SEM and TGA for the machanical properties. By TGA analysis polymers showed heat distortion temperature. and by FT-IR measurement we confirmed that synthesis of urethane and acrylic. In the experiment, solvent resistance, polyurethane and acrylic grades 4-5 showed both a high. Tensile strength measured in the waterborne polyurethane > Acrylic emulsion showed strength in the order. Films were obtained by coating the water born resin on leveled surfaces and allowing them to dry at room temperature for 72hrs. After demolding, the films were kept in a desiccator to avoid moisture contant at $25^{\circ}C$ for 45hrs before the measurements. In this result, the mechanical propersies of waterborne polyurethane-acrylic hybrid resin showed that how effect to resin in leather coating between polyurethane content and acrylic content. Therefore, acrylic emulsion had most high solvent resistance glade and waterborne polyurethane had good result in abrasion test and tensile strength.

A COMPARISON OF JERSEY CROSSBRED AND LOCAL OXEN AS DRAUGHT ANIMALS IN THE EASTERN HILLS OF NEPAL

  • Pearson, R.A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.4 no.1
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    • pp.31-40
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    • 1991
  • Four pairs of draught oxen (two local and two Jersey crossbred) were studied when they ploughed dry land on local farms. Work done, distance traveled and body temperature of each ox were measured continuously over a 5 h working day. A different team worked each day, completing at least six days work each. Individual food intakes and digestibility of feed were measured when the animals were given rice straw and tree fodder, and housed and fed according to local husbandry practices. The Jersey crossbreds, particularly the longer legged type, had a higher rate of work than the local oxen in this study. They did significantly more work and covered a greater distance during the day. The absence of a hump in the crossbred oxen had no effect on the position of the yoke or the way the oxen pulled when ploughing. The longer legged type of Jersey crossbred tended to work more erratically than any of the other teams. A fast rate of work made the oxen more liable to heat stress. When fed according to local practices and given the same amount of feed as local oxen, Jersey crossbreds tended to do less well. During the ploughing months, the local oxen gained weight, while the crossbreds remained at the same or lost some weight. Although there were some disadvantages to keeping Jersey crossbreds for work, their favourable work output suggests that the introduction of the Jersey crossbred in the hills of Nepal is unlikely to be detrimental to the performance of the work oxen population.

Numerical Analysis of the Inner Flow of a 3-pass Rotary Dryer (3단 회전식 건조기의 내부 유동에 관한 수치해석)

  • Kim, T.S.;Kim, Y.K.;Choi, Y.H.;Choi, K.;Lee, Y.W.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.51-57
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    • 2005
  • In order to prevent the environmental pollution, the dryers are commonly used to treat sludge that one of sewages is polluting the quality of water. Generally, the drying method is various as to the property of material and use. Rotary dryer is a good apparatus to treat them. The rotary dryer is the way that is to make substance transmission and heating using hot air between sludge particles and heated gas. In this paper, we performed a numerical analysis of the inner air flow of the 3-pass rotary dryer through the changing rotational speed from 3rpm to 10rpm. In this result, we found that 3rpm is effective to dry material in terms of heat transfer because large scale velocity fluctuation is occurred inside the first and second drum. Also we confirmed that 5rpm and 8rpm showed up uniform flow at the center area of the first drum.

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Esterification of Free Fatty Acid in Biodiesel Feedstock by Sold Catalyst and Microwave Heating (고체촉매와 마이크로파 가열을 이용한 저품위 바이오디젤 원료의 자유지방산 제거)

  • Kim, Dae-Ho;Choi, Jin-Ju;Vijayan, M.T.;Jung, Sun-Shin;Park, Sung-Su;Lee, Kun-Dae;Kim, Bo-Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.512-512
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    • 2009
  • 본 연구는 자유지방산을 포함하고 있는 저품위 유지로부터 바이오디젤을 합성하는데 있어서 외부가열 방법 대신에 마이크로파를 이용한 내부 직접가열 방법으로 고체촉매 반응을 가속화한 연구에 관한 것이다. 대두유를 원료로 KOH 균일촉매를 이용한 전이에스테르화 실험에서는 섭씨 60도 상압조건에서 반응시간 3분에 95.4%의 전환율을 획득했다. 올레산과 고체산촉매를 이용한 자유지방산 제거 실험에서는 섭씨 60도 상압조건에서 solvent free 방식의 S-ZrO2는 반응시간 20분만에 93.7%의 제거율을 보였고 Rohm&Hass사의 Amberlyst-15dry 촉매는 반응시간 30분에 82.0%의 제거율을 보였다. 또한 바이오디젤 합성에 사용된 마이크로파의 총 에너지를 측정한 결과 외부가열 방법에 비해 약 1/3 수준임을 확인했다. 이것은 기존의 heat bath를 이용한 실험결과들과 비교할 때 반응속도가 약 10배 정도 향상되면서도 에너지효율이 높다는 것을 확인한 결과로서, 저품위 유지를 원료로 하는 바이오디젤 생산공정에서 마이크로파가 매우 효율적인 가열수단이 될 수 있음을 보여주었다.

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A Study on the Dimensional Characteristics of the Weft Knitted Fabrics with Bamboo Knitted Yarn (Bamboo사 평 편조직 위편성물의 형태안정성에 관한 연구)

  • Choi, Jae-Woo;Jang, Bong-Sik;Lee, Eun-Woo;Kim, Dong-Yeub
    • Journal of the Korean Society of Industry Convergence
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    • v.15 no.3
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    • pp.79-82
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    • 2012
  • Aim of this study is to investigate the dimensional characteristics of the weft knitted fabrics with Bamboo knitted yarn. This Bamboo knitted yarn was made of the biodegradability fiber. The structure of weft knitted fabrics that was utilized for this study is the plain stitch, which is the most basic structure among all weft knitted fabrics. The loop density, courses density, and wales density are more increased as the loop length is shorter. The loop density increased as pre-treatment process and dyeing process progressed after dry treatment process, and on the contrary, the heat setting process made it decreasing. After the dyeing process proceed, the loop density and the course density were displayed the highest values. When the knitted fabrics were fully relaxed, the loop density was $2000/in^2$, the courses density was 52/in, the wales density was 39/in.

Effect of Alloying Elements on the Wear Resistance of Austempered Ductile Iron (오스템퍼링 처리한 구상흑연주철(ADI)의 내마모성에 미치는 합금원소의 영향에 관한 연구)

  • Lee, Sang-Hak;Kim, Hong-Beom;Kim, Jong-Chul;Chun, Byung-Wook;Kim, Chang-Gyu;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.24-32
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    • 1999
  • A series of investigations for Austempered Ductile Iron (ADI) castings were carried out by using the specimens with various chemical compositions and heat treatment conditions. The rolling wear characteristics of alloyed austempered ductile irons under an unlubricated dry rolling condition was evaluated by the Amsler type test with 9.09% sliding ratio. Generally, the wear amount was increased with the austempering temperature and decreased when the hardness of the matrix was higher. The alloying elements also influenced the austempering reaction, the microstructure and the mechanical properties. In this study, the mechanical properties (i.e.) ultimate tensile strength (UTS), hardness, elongation) and the wear resistance are analysed to show the relationship between the alloying elements and the austempering temperatures. Mo, Cu and Ni are alloyed individually or in combination. It has been found that when Cu and Ni alloyed individually to a casting, the wear amount is increased than others with elements alloyed in combination. The amount of rolling wear loss was decreased when Mo was alloyed in cast iron, individually or in combination.

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