• Title/Summary/Keyword: Dry friction

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Friction Behavior of DLC Coating Slid Against AZ31 Magnesium Alloy at Various Temperatures (마그네슘 합금에 대한 DLC 코팅의 온도에 따른 마찰기구 해석)

  • Gwon, H.;Kim, M. G.;Hur, H. L.;Kim, Y.-S.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.405-410
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    • 2015
  • Sheet-forming of Mg alloys is conducted at elevated temperatures (250℃) due to the low formability at room temperature. The high-temperature process often gives rise to surface damage on the alloy (i.e. galling.) In the current study, the frictional characteristics of DLC coating slid against an AZ31 Mg alloy at various temperatures were investigated. The coating has been used widely for low-friction processes. Dry-sliding friction and galling characteristics of an AZ31 Mg alloy (disk), which slid against uncoated and a DLC-coated STD-61 steel (pin), were investigated using a reciprocating-sliding tribometer at room temperature and 250℃. To represent the real sliding phenomena during a sheet metal forming process, single-stroke tests were used (10mm stroke length) rather than a reciprocating long sliding-distance test. The DLC coating suppressed adhesion between the alloy and the tool steel at room temperature, and exhibited a low friction coefficient. However, during sliding at 250℃, severe adhesion occurred between the two surfaces, which resulted in a high friction coefficient and galling.

COMPARISON OF THE FRICTIONAL RESISTANCE BETWEEN ORTHODONTIC BRACKET & ARCHWIRE (교정용 BRACKET과 ARCHWIRE 사이의 마찰저항에 대한 비교연구)

  • Sung, Hyun Mee;Park, Young Chel
    • The korean journal of orthodontics
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    • v.21 no.3
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    • pp.543-560
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    • 1991
  • Practitioners are aware of the presence of friction between bracket system and archwire during sliding movement of teeth. Clinically a mesiodistally applied force must exceed the frictional force to produce a tooth movement. The objective of this study were to determine, on a dry condition, changes in magnitude of friction with respect to load, 3rd order inclination (Torque), archwire materials and ligature type. Three wire alloys (Stainless Steel, TMA, NiTi) in two wire sizes (.016, .016x, .022 inch) were examined respect to two bracket system (Straight, Standard), and two ligature type (Metal, Plastic ligature) at three levels of load (100g, 150g, 200g). The results were as follows; 1. Frictional resistance was found to increase with increasing load for S.S., TMA, NiTi. 2. The straight bracket system was exhibited more frictional force than standard bracket system for .016x, .022 S.S. tightly ligated metal ligature. But, torque difference did not increase friction for loose metal ligature & plastic ligature. 3. Regardless of the ligature type, torque and load, stainless steel wire sliding against stainless steel exhibited the lowest friction, and TMA sliding against stainless steel exhibited the highest friction. 4. The loose stainless steel ligature generated lower frictional resistance than plastic ligature in all experimental groups. 5. The following factors affected friction in decreasing order; wire material ligature type, and load.

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Study of the Tribological Characteristics Based on the Hardness of the Brake Disk between the Sintered Metallic Friction Material and the Heat-resisting Steel Disks (디스크 경도에 따른 소결마찰재와 내열강 디스크의 마찰·마모 특성)

  • Na, Sun Joo;Park, Hyoung Chul;Kim, Sang Ho
    • Tribology and Lubricants
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    • v.31 no.2
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    • pp.42-49
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    • 2015
  • Because of the growing need for high-speed transport options such as trains and aircraft, there is increasing demand for technology related to high-speed trains. Among them, braking systems are important in high-speed trains in terms of reliability. Especially, the disk brake system, in use in most high-speed trains, transforms kinetic energy into thermal energy and noise. Therefore, the material properties of both the friction materials and disks are expected to influence the tribological characteristics. In this paper, the tribological characteristics depend on the hardness of the brake disks between the Cu-based sintered metallic friction material and the heat-treated heat-resisting steel disks. A lab-scale dynamometer used to perform braking tests at a variety of braking speeds using dry conditions. The test results revealed that the hardness of the disks affects the friction coefficients, friction stabilities, and wear rates. Thus, the brake system using the heat-resisting steel disk requires proper heat-treatment. These differences are considered to be caused by the change in tribological mechanisms and the generation of an oxide layer on the friction surfaces. The oxide layers on the friction surfaces are confirmed to Fe2O3 by x-ray diffraction (XRD) and scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) analysis.

Sensitivity Analyses of Influencing Factors on Slope Stability (사면안정성 영향인자의 민감도 분석)

  • Park, Byung-Soo;Jun, Sang-Hyun;Cho, Kwang-Jun;Yoo, Nam-Jae
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.3
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    • pp.91-100
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    • 2010
  • In this paper a sensitivity analysis about effects of influencing factors on the stability of soil cut and embankment slopes in field was performed. Slope stability analysis of slopes in field was carried out with dry, rainy and seismic conditions. As results of analyzing the sensitivity of factors for the dry and rainy conditions, effect of cohesion, internal friction angle and unit weight of soil on the stability of cut slope is more critical in the dry condition than in the rainy condition. However, their effects on the stability of embankment slope for both conditions are similar to each other. The horizontal seismic coefficient does also affect the stability within the similar range of values irrespective of dry or rainy conditions. Cohesion and internal friction angle are more dominant factors influencing the slope stability irrespective of dry or rainy conditions than unit weight of soil and the horizontal seismic coefficient.

A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions (마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

Effect of load on the wear and friction characteristics of a carbon fiber composites (탄소 섬유 복합재의 마찰 및 마모 특성에 미치는 하중 효과)

  • Koh, Sung-Wi;Yang, Byeong-Chun;Kim, Hyung-Jin;Kim, Jae-Dong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.40 no.4
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    • pp.344-350
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    • 2004
  • This is the study on dry sliding wear behavior of unidirectional carbon fiber reinforced epoxy matrix composite at ambient temperature. The wear rates and friction coefficients against the stainless steel counterpart specularly processed were experimentally determined and the resulting wear mechanisms were microscopically observed. Three principal sliding directions relative to the dominant fiber orientation in the composite wear selected. When sliding took place against smooth and hard counterpart, the highest were resistance and the lowest friction coefficient were observed in the antiparallel direction. When the velocity between the composite and the counterpart went up, the wear rate increased. The fiber destruction and cracking caused fiber bending on the contact surface, which was discovered to be dominant wear mechanism.

A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder (유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구)

  • Cho, Yon-Sang;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

A Study on the Tribological Characteristics of a Frying Pan Coated with PTFE and Nano-Diamond (나노다이아몬드가 첨가된 프라이팬 불소수지코팅의 Tribological 특성 연구)

  • Lee, Jin-Ho;Kim, Hyun-Soo;Yoon, Han-Ki;Kim, Tae-Gyu
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.99-104
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    • 2009
  • PTFE has good mechanical and chemical stability at a wide range of temperatures and demonstrates a low friction coefficient value. PTFE is being used for self-lubricating parts in industry. But it shows a high wear rate. Thus, PTFE and nano-diamond powder were mixed into a composite and the wear properties of a PTFE coating layer on Al6061 was investigated. A ball-on-disk type of wear tester was used under a dry condition and different temperatures of oil. After the wear test, the wear track wasexamined by optical microscope. The PTFE-diamond showed the lowest friction coefficient (0.02) of all the lubricants in the experiments. The friction coefficient was shown to be directly related to the diamond powder in the PTFE coating. Adhesion estimations were performed by a scratch test, which is mainly used for coatings. The critical load between the coating and substrate was defined through analyses of the friction load, normal load curve, and acoustic emissions, along with optical microscope observations. The scratch test results showed that an import item (SWISS) gave the highest critical load values.

Forced Response Analyses of a Bladed Disk with Friction Dampers (마찰감쇠기가 있는 블레이드디스크의 강제진동해석)

  • Yoo, Jae-Han;Lee, In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.5
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    • pp.15-23
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    • 2010
  • To reduce the vibration levels, additional dissipation elements such as dry friction dampers are sometimes integrated into bladed disk assembly. In this study, forced response analysis systems for a tuned bladed disk with friction dampers were developed and verified. For the efficient nonlinear vibration analysis, multi-harmonic balanced method and cyclic boundary condition were used. Also, mode shapes obtained using fictitious mass method were used to describe the motion of the structures with the concentrated structural nonlinearity, friction damper. The relative convergence of fictitious mass and traditional unconstrained modes were compared.

A Method of Compounding Application of Longitudinal Grade and Superelevation on Left Curved Section in Arterial for Preventing Hydroplaning (간선도로 좌곡선부 전후구간 수막현상 방지를 위한 종·횡단경사 조합 적용방안)

  • Jung, Ji Hwan;Oh, Heung Un
    • International Journal of Highway Engineering
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    • v.17 no.1
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    • pp.105-118
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    • 2015
  • PURPOSES : This study aims to evaluate the road safety of the super-elevation transition section of a left turn curve and suggest the minimum longitudinal grade of a super-elevation transition section to be used before and after a left curved section. METHODS : We evaluated the road condition by means of the safety-criterion-evaluation method involving side friction factors, and then solve the problem by introducing the minimum longitudinal grade criterion based on conditions described in the hydraulics literature. RESULTS : It was calculated that when a road satisfies hydroplaning conditions, the difference between side friction assumed and side friction demanded is less than -0.04. In this case, the safety criterion for the condition is unsatisfied. Conversely, when a road is in a normal state under either wet or dry conditions, it was calculated that the difference between side friction assumed and side friction demanded is more than 0.01. Thus, the safety criterion for this condition is found to be satisfied. After adjusting the minimum longitudinal grade applied to a super-elevation transition section, the hydroplaning condition can be eliminated and the safety criterion can be met for all sections. CONCLUSIONS : It is suggested that a minimum longitudinal grade should be provided on super-elevation transition sections in order to prevent hydroplaning.