• Title/Summary/Keyword: Drum mixer

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Development of Blade on 9㎥ Class of Mixer Drum (9㎥급 믹서드럼 블레이드의 개발)

  • Shin, H.G.;Choi, H.C.;Bean, D.H.;Kim, Y.C.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.3
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    • pp.65-71
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    • 2011
  • The concrete mixer truck which is in charge of raw materials in civil engineering construction of the concrete loading, transport, placement, is used $6m^3$, $7m^3$ class in domestic(Korea). But in the case of the international construction fields are utilized $9m^3$ or above class because of the large-scale engineering and construction circumstances. In this paper, to develop a large $9m^3$ class mixer drum and the mixer drum in order to complement the technical and discharge that is responsible for stirring the blades by applying optimal design through implementation of the optimal shape of the concrete in the drum maintenance and placement of high-quality effects on increasing discharge such as advanced conventional drum mixer is to secure and differentiated technology. Large, heavy weight in development and uphold the drum mixer vehicle sub-frame is required to settle the design of the existing class mixer drum frames per $6m^3$ changed to account for changes in slope and length using CATIA V5 3D modeling work was performed.

Remote control of Drum/Chute mechanism in a concrete mixer-truck (콘크리트 믹서 트럭에서의 드럼 및 슈트의 원격 제어)

  • Lee, M.C.;Son, K.;Jeong, W.B.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.22-29
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    • 1993
  • A remote control system was developed in order to operate by push-buttons the conventional drum and chute components, which have been operated manually, in a concrete mixer-truck. As actuators, a hydraulic power unit was used for chute operations: two DC motors for drum operations. The devised drum controller consisted of three electric circuits : an analog proportional-integral control circuit, a drum acceleration circuit, and an emergency stop circuit. The remote control system was installed to be tested experimentally and then was evaluated to work successfully with a desirable accuracy.

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Performance Evaluation of Multi-Degree-of-Freedom Robotic Mixer using Discrete Element Mixing Simulations (이산요소법 교반 시뮬레이션을 이용한 다자유도 로봇 믹서 성능 평가)

  • Son, Kwon Joong
    • Journal of the Korea Convergence Society
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    • v.11 no.10
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    • pp.219-224
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    • 2020
  • Industrial mixers to homogeneously blend particulate materials have been developed and widely used in various industries. However, most industrial mixers have at most two-degree-of-freedom for the operation, which limits the range of operation parameter selection for optimal blending. This paper proposes a multi-degree-of-freedom robotic mixer designed by converging a conventional drum blender and a robotic manipulator and evaluated its performance in a virtual operating environment. Discrete element simulations were conducted for mixing performance evaluation. The numerical results showed that the proposed mixer design exhibits a better mixing performance than conventional ones.

The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

The Critical Speed Analysis of the Differential Planetary Gear Train of a Concrete Mixer Truck Mixer Reducer (콘크리트 믹서 트럭용 믹서 감속기의 차동 유성 기어 트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.1-7
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    • 2017
  • The power train of a concrete truck mixer reducer includes differential planetary gears to get a large reduction ratio for operating the mixer drum in a compact structure. These differential planetary gears are a very important part of the mixer reducer where strength problems are the main concern. Gear bending stress, gear compressive stress and scoring failure are the main concerns. Many failures in differential planetary gears are due to the insufficient gear strength and resonance problems caused by major excitation forces such as gear mating failure in the transmission. In the present study, where the excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate differential planetary gear critical speeds. Mode shapes and natural frequencies of the differential planetary gears are calculated by CATIA V5. These are used to predict gear resonance failures by comparing the working speed range with the critical speeds due to the gear transmission errors of the differential planetary gears.

Investigation of Fiber Distribution in Concrete Batches Discharged from Ready-Mix Truck

  • Sorensen, Christian;Berge, Egil;Nikolaisen, Eirik B.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.279-287
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    • 2014
  • This paper presents the findings of an investigation of the fiber content variations in concrete being discharged from a ready-mix truck at the construction site. Concrete samples were extracted from the truck drums at the beginning, middle and end of discharge. Subsequently, fibers in each sample were separated from the concrete, and weighed. Presumably, synthetic macro fibers will float towards the top, i.e. towards the drum opening, of the inclined, revolving truck-drum, while, on the other hand, steel fibers will tend to gravitate towards the lower parts of the mixer drum. Accordingly, the discharge batch, containing synthetic macro fibers, will contain a higher amount of synthetic fibers per unit volume at the start of discharge than the average unit volume fiber content of the mix, and the content will gradually decrease further down the batch. The discharge batch of steel fiber concrete will contain fewer fibers per unit volume at the start of discharge than the average unit volume fiber content of the mix, and the content should gradually increase further down the batch. The correctness of the foregoing is partly confirmed. A certain percentage of the truck loads did not comply with the proposed requirements, mainly steel fiber reinforced batches, indicating the necessity of a code or guideline amendment. A change in the Norwegian shotcrete directive was made in 2011, based upon experimental research work (2010), which, in combination with the subsequent University of Life Sciences report (2012), constitutes the foundation of this article.

Treatment, Disposal and Beneficial Use Option for Sewage Sludge (하수슬러지 처리기술 동향 및 최적화 처리방안)

  • Choe, Yong-Su
    • 수도
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    • v.24 no.5 s.86
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    • pp.29-44
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    • 1997
  • Sewage sludge produced in Korea was 1,275,800 tons (dewatered sludge cake) per year in 1996, which is 3,495 tons per day, 0.303% of 11,526,100 tons per day of sewage treated in 79 sewage treatment plants. Sludge production has been and will be increasing in accordance with construction of new facilities for sewage treatment. Most of the sludge is currently disposed by landfill and ocean dumping, but it is becoming difficult to find suitable sites for landfill, particularly in big cities such as Seoul. In addition, rapid increase of landfill cost is anticipated in a near future. Current trend for sludge disposal in advanced countries is land application. Over the past 10 to 20 years in the United States, sludge management practices have changed significantly, moving from disposal to beneficial use. They use biosolid for utilization instead of sludge for disposal. Under the Clean Water Act of 1972, amended in 1987 by Congress, the U.S. EPA was required to develop regulations for the use and disposal of sewage sludge. The EPA assessed the potential for pollutants in sewage sludge to affect public health and the environment through a number of different routes of exposure. The Agency also assessed the potential risk to human health through contamination of drinking water sources or surface water when sludge is disposed on land. The Final Rules were signed by the EPA Administrator and were published (Federal Register, 1993). These rules state that sewage sludge shall not be applied to land if the concentration of any pollutant in the sludge exceeds the ceiling concentration. In addition, the cumulative loading rate for each pollutant shall not exceed the cumulative pollutant loading rate nor should the concentration of each pollutant in the sludge exceed the monthly average concentration for the pollutant. The annual pollutant loading rate generally applies to applications of sewage sludge on agricultural lands. The most popular beneficial use of sewage sludge is land application. The sludge has to be stabilized for appling to land. One of the stabilization process for sewage sludge is lime stabilization process. The stabilization process is consisted of the stabilizing process and the drying process. Stabilization reactor can be a drum type reactor in which a crossed mixer is equipped. The additive agents are a very reactive mixture of calcium oxide and others. The stabilized sludge is dried in sun drier or rotary kiln.

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