• Title/Summary/Keyword: Droplet Generation

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The Effect of Current Pulsing Parameters on the Spatter Generation Rate during $CO_2$Shielded Gas Metal Arc Welding ($CO_2$ 용접에서 전류 펄스 조건이 스패터 발생에 미치는 영향)

  • 강덕일;최재호;장영섭;김용석
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.63-72
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    • 1998
  • In this study, the effects of the current pulsing conditions, on the spatter generation rate during the $CO_2$ gas metal arc welding (GMAW) were investigated. Normally using the inverter type power supply, of which the welding current waveform was regulated to reduce the spatter generation rate, but in this study pulsing was imposed on the welding current. Observation of the metal transfer phenomena during the pulsed current GMAS indicated that the droplet transfer from the electrode via the short circuit transfer and the repelling transfer mode could be minimized by selecting optimum combinations of pulsing parameters, which include base and peak current, base and pak duration. It was also demonstrated in this study that proper combinations of the pulsing parameters led to reduce generation of spatters during GMAW shielded by $CO_2$ gas.

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The deformation of a free surface due to the impact of a water droplet

  • Kwon, Sun-Hong;Park, Chang-Woo;Lee, Seung-Hun;Shin, Jae-Young;Choi, Young-Myung;Chung, Jang-Young;Isshiki, Hiroshi
    • International Journal of Ocean System Engineering
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    • v.1 no.1
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    • pp.28-31
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    • 2011
  • An attempt was made to compute the free surface deformation due to the impact of a water droplet. The Cauchy Poisson, i.e. the initial value problem, was solved with the kinematic and dynamic free surface boundary conditions linearized. The zero order Hankel transformation and Laplace transform were applied to the related equations. The initial condition for the free surface profile was derived from a captured video image. The effect of the surface tension was not significant with the water mass used in this investigation. The computed and observed free surface deformations were compared.

A Study on the Metal Transfer and Spatter Generation in High Current $CO_2$ Welding (고전류 $CO_2$용접에서의 금속이행 및 스패터 발생 현상에 관한 연구)

  • 김남훈;유회수;김희진;고진현
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.51-57
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    • 2003
  • The metal transfer in $CO_2$ welding shows the transition of transfer mode from short-circuiting to repelled transfer will the increase of welding current. While the short-circuiting mode in $CO_2$ welding has been studied very extensively relating with droplet formation and spatter generation, the repelled transfer has little been understood. In this study, high current $CO_2$ welding has been performed with bead-on-plate welds along with the waveform analyzer and high speed camera. The image of high speed camera was synchronized with its waveform so that the moment of spatter generation could be realized during drop detachment. As a results of this study, it was found that welding arc changes its location either once or three times and thus single or double pulse signals were developed in the voltage waveform. Whenever the arc moved its location, new arc was developed in a explosive way and thus it caused spatter generation. Specially severe spattering took place when the waveform showed a double-peak pattern. As a consequence of these results, new waveform control techniques could be suggested for suppressing the spatter generation in the high-current $CO_2$ welding.

Super-cooled State Cloud Generation System Development for T-50 Supersonic Jet Trainer Icing Test (T-50 고등훈련기 빙결시험을 위한 과냉각구름 생성시스템 개발)

  • Lee, Cheol;Jeon, Cheol-Woo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.6
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    • pp.580-586
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    • 2008
  • Icing cloud generation system was developed to perform the in-flight icing simulation test for T-50 Supersonic Jet Trainer on the ground. The developed system successfully generated the almost natural icing cloud in the super-cooled state (liquid state) below freezing point and with the required LWC (Liquid Water Content). For full-scale aircraft icing test, an icing scaling method was adopted due to the limitation of wind generation speed with open-circuit type blower and its applicability was experimentally verified. Under the required in-flight icing condition based on the icing scaling method, T-50 aircraft subsystems were successfully operated and functionally checked.

Generation of emulsions due to the impact of surfactant-laden droplet on a viscous oil layer on water (벤츄리 노즐 출구 형상과 작동 조건에 따른 캐비테이션 기포 발생 특성 연구)

  • Changhoon Oh;Joon Hyun Kim;Jaeyong Sung
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.94-102
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    • 2023
  • Three design parameters were considered in this study: outlet nozzle angle (30°, 60°, 80°), neck length (1 mm, 3 mm), and flow rate (0.5, 0.6, 0.7, 0.8 lpm). A neck diameter of 0.5 mm induced cavitation flow at a venture nozzle. A secondary transparent chamber was connected after ejection to increase bubble duration and shape visibility. The bubble size was estimated using a Gaussian kernel function to identify bubbles in the acquired images. Data on bubble size were used to obtain Sauter's mean diameter and probability density function to obtain specific bubble state conditions. The degree of bubble generation according to the bubble size was compared for each design variable. The bubble diameter increased as the flow rate increased. The frequency of bubble generation was highest around 20 ㎛. With the same neck length, the smaller the CV number, the larger the average bubble diameter. It is possible to increase the generation frequency of smaller bubbles by the cavitation method by changing the magnification angle and length of the neck. However, if the flow rate is too large, the average bubble diameter tends to increase, so an appropriate flow rate should be selected.

Generation of Fine Droplets in a Simple Microchannel (유체 소자를 이용한 미세 액적 생성)

  • Kim, Su-Dong;Kim, Young-Won;Yoo, Jung-Yul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.7
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    • pp.671-677
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    • 2010
  • In the present study, we designed a microfluidic platform for generating monodisperse droplets with diameters ranging from hundreds of nanometers to several micrometers. To generate fine droplets, T-junction and flow-focusing geometry are integrated into the microfluidic channel. Relatively large aqueous droplets are generated at the upstream T-junction and transported to the flow-focusing geometry, where each droplet is broken into smaller droplets of the desired size by the action of pressure and viscous stress. In this configuration, the flow rate of the inner fluid can be made very low, and the ratio of the inner- and outer-fluid flow rates in the flow-focusing region can be made very high. It has been shown that the present microfluidic device can generate droplets with diameters of approximately $1\;{\mu}m$ (standard deviation: <3%).

Experimental Analysis of Bubble Dynamics Induced by Pulsed-Laser Heating of Absorbing Liquid (흡광 액체의 펄스 레이저 가열에 의해 생성된 기포 거동의 실험적 해석)

  • Jang Deok-Suk;Hong Jong-Gan;Choa Sung-Hoon;Kim Dong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.5 s.248
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    • pp.413-421
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    • 2006
  • The bubble dynamics induced by direct laser heating is experimentally analyzed as a first step to assess the technical feasibility of laser-based ink-jet technology. To understand the interaction between laser light and ink, the absorption spectrum is measured for various ink colors and concentrations. The hydrodynamics of laser-generated bubbles is examined by the laser-flash photography. When an Ar ion laser pulse (wavelength 488 nm) with an output power up to 600 mW is incident on the ink solution through a transparent window, a hemispherical bubble with a diameter up to ${\sim}100{\mu}m$ can be formed with a lifetime in a few tens of microsecond depending on the laser power and the focal-spot size. Parametric study has been performed to reveal the effect of laser pulse width, output power, ink concentration, and color on the bubble dynamics. The results show that the bubble generated by a laser pulse is largely similar to that produced by a thin-film heater. Consequently, the present work demonstrates the feasibility of developing a laser-actuated droplet generation mechanism for applications in ink-jet print heads. Furthermore, the results of this work indicate that the droplet generation frequency is likely to be further increased by optimizing the process parameters.

Evaluation of removal performance of a novel two-stage cylinder type cyclone against water and oil droplets (2단 실린더형 싸이클론의 물 및 오일 액적 제거 성능 분석 연구)

  • Kim, Sumin;Kim, Hak-Joon;Kim, Myungjoon;Han, Bangwoo;Woo, Chang Gyu;Kim, Yong-Jin
    • Particle and aerosol research
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    • v.13 no.3
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    • pp.119-125
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    • 2017
  • A novel two stage cylindrical cyclone was developed for a 3 phase separator in shale oil production industry. The cyclone performance was compared with a cone type cyclone and multi cyclone at the same experimental condition using water and oil mists generated by a humidifier and atomizer at the flow rate 1 to $2m^3/min$. The removal efficiency of total suspended water droplets by the novel cyclone, calculated using inlet and outlet concentrations measured by an optical particle counter, was 99% which is higher than 90% of oil droplet removal efficiency at $2m^3/min$. It might be due to the evaporation of small water droplets during the tests. The water and oil droplet removal performance of the novel cyclone based on the quality factor which is a function of pressure drop and removal efficiency was the highest among three cyclones. The results indicate that the cyclone could be an economical device to remove water and oil mists from shale gas generation processes where a huge three phase separator is commonly used.

Major factors determining the size distributions of atmospheric water-soluble aerosol particles at an urban site during winter (겨울철 도시지역 대기 수용성 에어로졸 입자의 크기 분포를 결정하는 주요 인자)

  • Park, Seungshik
    • Particle and aerosol research
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    • v.17 no.3
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    • pp.43-54
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    • 2021
  • Size distributions of atmospheric particulate matter (PM) and its water-soluble organic and inorganic components were measured between January and February 2021 at an urban site in Gwangju in order to identify the major factors that determine their size distributions. Their size distributions during the study period were mainly divided into two groups. In the first group, PM, NO3-, SO42-, NH4+ and water-soluble organic carbon (WSOC) exhibited bi-modal size distributions with a dominant condensation mode at a particle size of 0.32 ㎛. This group was dominated by local production of secondary water-soluble components under atmospheric stagnation and low relative humidity (RH) conditions, rather than long-range transportation of aerosol particles from China. On the other hand, in the second group, they showed tri-modal size distributions with a very pronounced droplet mode at a diameter of 1.0 ㎛. These size distributions were attributable to the local generation and accumulation of secondary aerosol particles under atmospheric conditions such as atmospheric stagnation and high RH, and an increase in the influx of atmospheric aerosol particles by long-distance transportation abroad. Contributions of droplet mode NO3-, SO42-, NH4+ and WSOC to fine particles in the second group were significantly higher than those in the first group period. However, their condensation mode contributions were about two-fold higher in the first group than in the second group. The significant difference in the size distribution of the accumulation mode of the WSOC and secondary ionic components between the two groups was due to the influx of aerosol particles with a long residence time by long-distance transport from China and local weather conditions (e.g., RH).