• Title/Summary/Keyword: Drive-shaft

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Study on the Development of High-speed Rotary Tilling System for Power Tiller (경운기의 고속 로터리 경운시스템 개발에 관한 연구)

  • 이승규;김성태;우종구;김재영
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.423-430
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    • 2001
  • The purpose of this study is to develop high-speed rotary tillage system for a power tiller by improving the rotary blade and the power train of transmission. Mechanical structure of gear train of rotary drive of conventional power tiller was simplified so that power can be transmitted directly from second shaft to tilling speed change shaft by rotating freely the transfer gear which changes the direction of rotation of shafts using needle bearing installed into middle shaft. A new gear train suitable for the single-edged rotary blade and high-speed rotary drive was developed with the rotational speed of rotary shaft faster than 7.5% at 1st-speed and 1.4% at 2nd-speed the one of conventional system by changing the numbers of teeth of gears of middle shaft, tilling speed change shaft and PTO shaft. Using the developed gear train for high-speed rotary drive, field tests were performed to compare tillage performances by the developed single-edged blade and by the conventional double-edged blade. The results showed that the performances by the single-edged blade compared with the one by the double-edged blade was improved about 18% in field capacity, about 34% in fuel consumption, and 9.4% in soil crushing ratio. Therefore, it may be concluded that tillage performance by the single-edged blade was improved compared to the one by the conventional blade. Evaluation of the developed system consisting of single-edged blade and gear train for high-speed rotary drive in field revealed that tillage performance of the developed system was similar to the one of field test conducted using the system consisting of single-edged blade and gear train for rotary drive of conventional power tiller However, considering the higher cone index of the upland field where evaluation was carried out compare to the one of the ordinary paddy field, it may be concluded that tillage performance of the developed rotary tilling system better than the one of conventional system.

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A Study on the Accelerated Life Evaluation of Drive Shaft for Independent Suspension type AWD Vehicle (독립현가형 AWD 차량의 구동축 가속 수명 평가에 관한 연구)

  • Kim, Do-Sik
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.343-356
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    • 2011
  • This paper proposes an accelerated life evaluation of drive shaft. The life test of drive shaft for independent suspension type AWD vehicle should be performed by use of the least test sample because many number of samples can't be used for the test because of its mass capacity and high price. We calculated the no failure test time by application of no failure test concept, and the already performed test data for drive shaft are applied for some kinds of reliability coefficients which are needed for calculation of life test time. And, for analysis of real driving condition of vehicle, the load spectrum is prepared using the needed road condition and vehicle data. The inverse power model is used for accelerated life test. The equivalent torque of load spectrum is achieved by use of Miner's Rule, and then the final accelerating condition is determined by decision of the accelerated test torque. This paper shows that the accelerated life test results corresponds with the target life and the proposed life test method can be very well applied to no failure life test for mass capacity machinery components.

Forming Process of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process (자동차용 중공드라이브 샤프트의 성형공정 연구)

  • 임성주;이낙규;오태원;이지환
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.558-565
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    • 2003
  • Rotary swaging is one of the incremental forming process which is a chipless metal forming process for the reduction of cross-sections of bars, tubes and wires. In the present work, the rotary swaging machine and dies were designed to investigate the formability of TDS(Tube Drive Shaft) used in automotive industry. The process variables such as the speed of forming, the shape of the formed materials and the reduction of area were also estimated to study experimental analyses of rotary swaging process using the materials of 34Mn5 and S45C. From experimental results, it was found that the process variables affected the quality of TDS in terms of hardness, the precision of products and the surface roughness. The hardness after swaging approved to be Increased with the increase in the reduction of diameter. And it was found that the grain size became smaller and the elongated grains were formed in the axis direction.

Development of Tubular Shaft for Reduction of Booming Noise in Vehicle Interior (차량 부밍 소음 저감을 위한 중공축 개발)

  • 고강호;국형석;이재형
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.203-208
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    • 2002
  • In order to reduce the booming noise caused by first bending mode of a drive shaft, this paper proposes a simulation program for prediction of the bending mode frequency of any tubular shaft. This program consists of a pre-processor for modeling of geometrical shape of the drive shaft with boundary conditions of various joints, a processor for constructing of global finite element matrices using beam elements and an eigen-solver based on MATLAB program. Using this simulation program, the effective and accurate FE model far a shaft attached to vehicle can be obtained by aid of database for stiffness of each joint. Thus the resonance frequencies and mode shapes of a shaft can be calculated accurately. Because the effect of the resonance on interior noise can be verified, more improved shaft will be proposed at the early stage of design.

A Study of Vibration Damping Control for Hollow Drive Shaft (자동차용 중공 구동축의 진동감쇠제어 연구)

  • Park, Jeong-Heon;Hong, Sung-Geun;Lee, Kwang-Hee;Lee, Chul-Hee;Kim, Cheol-Hyun;Cho, Won-Oh
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.6
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    • pp.582-587
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    • 2012
  • This paper presents a solution of the vibration reduction in the hollow shafts by using magentorehological( MR) elastomer. Proposed active damping structure is built by embedding the MR elastomers whose elastic modulus is controllable by an applied magnetic field. MR elastomers consist of synthetic rubber filled with micron-sized magnetizable particles. For reduction of vibration, dynamic damper of hollow shaft is designed by using MR elastomer and equipped in the hollow shaft for the application to drive shaft. Experiment results are shown through the experiments to confirm the effect of MR elastomer dynamic damper for vibration reduction. Thus, the designed damping structure can be applied to vibration absorber used in drive shafts as well as the propeller shafts.

Study on SRM drive with simplified operating sensing device (동작센서를 단순화한 SRM drive에 관한 연구)

  • Oh, Seok-Gyu;Ahn, Jin-Woo;Hwang, Young-Moon
    • Proceedings of the KIEE Conference
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    • 1994.11a
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    • pp.98-100
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    • 1994
  • Shaft position sensing is essential in Switched Reluctance Motor(SRM) in order to synchronize the phase excitation pulses to the rotor position. In low cost application, particularly at low power level, the shaft position sensor is too costly. This paper describes low cost SRM drive system that can control torque and speed utilizing a optointerrupter with slotted disc. The validity of the proposed scheme is verified by experimental results for 6/4 SRM drive system.

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A Study on the Effect of Low Pass Filter and Drive Train Damper for the NREL 5MW Wind Turbine Control (NREL 5MW 풍력터빈 제어용 저주파 통과 필터와 드라이브 트레인 댐퍼의 효과 고찰)

  • Lim, Chae-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.443-451
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    • 2021
  • It is essential to examine and analyze the power output and load responses together using real-world turbulent wind speeds. In this paper, the power controller and the drive train damper are simultaneously considered using the NREL 5MW wind turbine model, and the damage equivalent load(DEL) of the low speed shaft torque and power output responses according to the natural frequency of the second order low pass filter are simultaneously investigated. Numerical testing is carried out above rated wind speed using commercially available Bladed software. From the viewpoints of DEL reduction of the drive train shaft torque and power output responses, it is shown that the natural frequency of the low pass filter is appropriately about 6 to 10rad/s. And the reduction ratio of the DEL of the low-speed shaft torque decreases as the wind speed becomes higher, and it is confirmed that the reduction ratio is limited to about 20% at high wind speeds.

Vibration Analysis of the Shaft-duplicate Disk System (축-이중 원판계의 진동해석)

  • Chun, Sang-Bok;Lee, Chong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.896-906
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    • 1997
  • The effect of duplicate flexible disks on the vibrational modes of a flexible rotor system is investigated by using an anlytical method based on the assumed modes method. The rotor model to be analyzed consists of duplicate disks on a flexible shaft. In modeling the system, centrifugal stiffening and disk flexibility effects are taken into account. To demonstrate the effectiveness of the method, a hard disk drive spindle system commonly used in personal computers and a simple flexible rotor system with two disks are selected as examples. In particular, the dynamic coupling between the vibrational modes of the shaft and the duplicate disks is investigated with the shaft rotational speed varied.

An Evaluation of Bending Performance of Welded Square Tube Structures for Drive Shaft Sub Frame of BIMODAL Tram (바이모달 트램 구동축 서브프레임에 적용된 용접 사각관의 굽힘 특성 평가)

  • Ko, Hee-Young;Shin, Kwang-Bok;Lee, Jong-Hwa;Kim, Han-Su
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2200-2206
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    • 2008
  • This paper describes the results of experiments on the bending behavior of welded square tube structures for drive shaft sub frame of BIMODAL Tram. The used specimens to test were two different type made of ATOS60 and ST52-3. The square tube made of ST52-3 is the non-welded structure, while the square tube made of ATOS60 is the welded structure. The welded square tube made of ATOS60 will be applied for drive shaft sub frame of BIMODAL Tram. This welded square tube could reduce the manufacturing cost in comparison of non-welded square tube. The results showed that the bending performance of welded square tube made of ATOS60 was proven, and the bending behavior was in an good agreement with that of nonlinear finite element analysis.

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