• Title/Summary/Keyword: Drive axle

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Modeling and CAE Simulation of Chassis Driveline Test Bench for Vehicle NVH Improvement (차량 NVH개선 설계를 위한 샤시 구동계의 Driveline Test Bench 구성 및 CAE 해석)

  • Kim, Kee-Joo;Ju, Hyung-Jun;Lee, Yong-Heon;Bae, Dae-Sung;Sung, Chang-Won;Baik, Young-Nam;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.114-119
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    • 2009
  • The authors have investigated the NVH problems of drive system in full vehicle test. However it is difficult to define the NVH problems of driveline system. Since it is hard to measure the rotating part and it is vague that only the drive system induces the NVH problem. Vibration in a driveline is presented in this paper. In the experiment, the rear sub-frame and propeller shafts and axle were composed and mounted with rubber each other. For applying the vibration input instead of the torsional vibration effect of an engine, the shaker was taken. In particular, torsional vibration due to fluctuating forced vibration excitation across the joint between driveline and rear sub-frame was carefully examined. Accordingly, the joint response was checked from experiments and the FE-simulation using FRF (frequency response function) analysis was performed. All test results were signal processed and validated against numerical simulations. In present study, the new test bench for measuring the vibration signal and simulating the vehicle chassis system was proposed. The modal value and the mode shape of components were analyzed using the CAE model to identify the important components affecting driveline noise and vibration. It could be reached that the simplified test bench could be well established and be used for design guide and development of the vehicle chassis components.

Development of the wheel motor drive system integrated into low-floor axle for the electric bus (전기버스용 초저상 액슬 일체형 휠모터 구동시스템 개발)

  • Cho, Sang-Joon;Yoon, Young-Deuk
    • Proceedings of the KIPE Conference
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    • 2011.11a
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    • pp.241-242
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    • 2011
  • 교통 약자 승객의 편의성 증대, 도심의 매연 감소 및 온실가스 저감 등 대중 교통 선진화를 위해 친환경 초저상 전기버스의 개발이 필요하다. 초저상 전기버스는 초저상 액슬 일체형 휠모터 구동시스템을 탑재한 형태로 구현이 가능하며, 초저상 액슬 일체형 휠모터 구동시스템은 구동 모터를 액슬 허브에 일체화 시킴으로써 기존 구동시스템 대비 무게 및 사이즈가 대폭 줄어들고, 동력 전달 매커니즘을 획기적으로 개선하여 효율 향상 및 차량 연비 개선이 가능하다. 특히 바퀴 중심과 액슬 출력 중심에 단차를 둠으로써 차량의 전방 바닥 뿐만 아니라 후방바닥을 평평하게 유지할 수 있어 실내 공간이 획기적으로 개선되어 교통 약자를 포함한 승객의 편의성을 향상시킬 수 있다. 또한, 액슬 일체형 휠모터 구동시스템은 각 휠의 분산 구동이 가능하므로 동특성 및 구동제어성이 뛰어나고, ESP(Electronic Stability Program), VDC(Vehicle Dynamic Control) 등과 연계하여 통합적인 지능형 시스템을 구현할 수 있다. 액슬 일체형 휠모터 구동시스템은 휠모터와 감속기 및 휠모터제어기 등으로 구성되며, 본 논문에서는 초저상 액슬 일체형 구동시스템용 120kW급 휠모터 및 휠모터제어기의 개발 및 다이나모 환경에서 T-N 특성 및 최대 출력 시험, 효율 시험을 통해 전기버스 등 대형 차량(Heavy Duty Vehicle)에 적용 가능한 전기동력시스템의 성능을 확인하였다.

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Experimental Study of Wet-Brake Squeal Noise in a Forklift (지게차용 습식 브레이크 스퀼소음의 특성 및 측정실험에 관한 연구)

  • Kim, Tae-Jong;Jeong, Weui-Bong;Kim, Moon-Saeng;Kim, Young-Hyun;Joo, Won-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.10
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    • pp.996-1002
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    • 2009
  • Elimination of squeal noise occurred during brake application is an important task for the improvement of comforts in an industrial forklift. In this paper, a test rig was developed which was possible for testing of brake noise and an experimental measurement on squeal noise was performed. The causes of the brake noise are identified by experimenting how the factors such as automatic transmission fluid and rpm of drive axle affect the squeal. In order to identify the squeal characteristics, the signal analyses for noise are performed by using frequency spectrums. Also, brake test using a forklift was carried out to confirm the reliability of test results by using a test rig comparing with the occurrence of squeal noise. Experimental results showed that the tendencies of occurrence of squeal noise are well agreed at two test methods by using the test rig and forklift.

A Study of the Driveability Improvement on the Electronic Throttle Control M/T Vehicle at Tip-in/out (스로틀 전자제어 방식 M/T차량의 가/감속 시 운전성 향상에 관한 연구)

  • Park, Kyoung-Seok;Lee, Jong-Hwa;Park, Jin-Il
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.151-157
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    • 2006
  • The passenger car drivers want in general to feel good driveability, but they sometimes feel uncomfortable by shock and jerk phenomena when they push or release acceleration pedal with clutch on state. In this paper, the shock and jerk characteristics are studied on the vehicles controlled by the throttle-by-wire system. Experiments and simulations were carried out on two vehicles which show different control characteristics. The engine torque control characteristics was analyzed by measuring cylinder pressure. Various specification factors of the vehicles and the torque control logic of the engines were simulated through experimental data basis. The result shows the spring effect of the trans-axle in the drive-train is one of the most important factors of the shock-jerk phenomena and the engine torque control method is also responsible for the reducing the shock-jerk amplitude. In this paper a new control logic of the engine torque is suggested for the better driveablility on the tip-in/out event.

A Study on Independent Steering & Driving Control Algorithm for 6WS/6WD Vehicle (6WS/6WD 차량의 독립조향 및 구동 제어알고리즘에 관한 연구)

  • Kim, Chang-Jun;Han, Chang-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.4
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    • pp.313-320
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    • 2011
  • Multi-axle driving vehicles that are used in special environments require high driving performance, steering performance, and stability. Among these vehicles, 6WS/6WD vehicles with middle wheels have structural safety by distributing the load and reducing the pitch angle during rapid acceleration and braking. 6WS/6WD vehicles are favored for military use in off road operations because of their high maneuverability and mobility on extreme terrains and obstacles. 6WD vehicles that using in-wheel motor can generate the independent wheel torque without other mechanical parts. Conventional vehicles, however, cannot generate an opposite driving force at each side wheel. Using an independent steering and driving system, six-wheel vehicles can show better performance than conventional vehicles. Using of independent steering and driving system, the 6 wheel vehicle can improve a performance better than conventional vehicle. This vehicle enhances the maneuverability under low speed and the stability at high speed. This paper describes an independent 6WS/6WD vehicle, consists of three parts; Vehicle Model, Control Algorithm for 6WS/6WD and Simulation. First, vehicle model is application of TruckSim software for 6WS and 6WD. Second, control algorithm describes the optimum tire force distribution method in view of energy saving. Last is simulation and verification.

A Study on an Independent 6WD/6WS of Electric Vehicle using Optimum Tire Force Distribution (최적 타이어 힘 분배 방법을 통한 전기차의 독립 6WD/6WS에 관한 연구)

  • Kim, Dong-Hyung;Kim, Chang-Jun;Kim, Young-Ryul;Han, Chang-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.7
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    • pp.632-638
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    • 2010
  • This paper presents an optimum tire force distribution method for 6WD/6WS(6-Wheel-Drive and 6-Wheel-Steering) electric vehicles. Using an independent steering and driving system, the performance of 6WD/6WS vehicles can be improved, as, for example, with respect to their maneuverability under low speed and their stability at high speed. Therefore, there should be a control strategy for finding the optimum tire forces that satisfy the driver's command and minimize energy consumption. From the driver's commands (steering angle and accelerator/brake pedal stroke), the desired yaw moment, the desired lateral force, and the desired longitudinal force were obtained. These three values were distributed to each wheel as the torque and the steering angle, based on the optimum tire force distribution method. The optimum tire force distribution method finds the longitudinal/lateral tire forces of each wheel that minimize the cost function, which is the sum of the normalized tire forces. Next, the longitudinal/lateral tire forces of each wheel are converted into the reference torque inputs and the steering wheel angle inputs. The proposed method was tested through a simulation, and its effectiveness was verified.

A Basic Study on Vehicle Load Analyzing System for Embedded Road (임베디드 도로를 위한 차량하중 분석시스템 기초연구)

  • Jo, Byung-Wan;Yoon, Kwang-Won;Park, Jung-Hoon;Kim, Heoun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.1D
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    • pp.127-132
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    • 2011
  • Load managing method on road became necessary since overloaded vehicles occur damage on road facilities and existing systems for preventing this damage still show many problems. Accordingly, efficient managing system for preventing overloaded vehicles could be organized by using the road itself as a scale by applying genetic algorithm to analyze the load and the drive information of vehicles. First of all, accurate analysis of load using the behavior of road itself is needed for solving illegal axle manipulation problems of overloaded vehicles and for installing intelligent embedded load analyzing system. Accordingly in this study, to use the behavior of road, the transformation was measured by installing underground box type indoor model and indoor experiment was held using genetic algorithm and 10% error were checked.

Sliding Mode Observer-based Fault Detection Algorithm for Steering Input of an All-Terrain Crane (슬라이딩 모드 관측기 기반 전지형 크레인의 조향입력 고장검출 알고리즘)

  • Oh, Kwangseok;Seo, Jaho
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.30-36
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    • 2017
  • This paper presents a sliding mode observer-based fault detection algorithm for steering inputs of an all-terrain crane. All-terrain cranes with multi-axles have several steering modes for various working purposes. Since steering angles at the other axles except the first wheel are controlled by using the information of steering angle at the first wheel, a reliable signal of the first axle's steering angle should be secured for the driving safety of cranes. For the fault detection of steering input signal, a simplified crane model-based sliding mode observer has been used. Using a sliding mode observer with an equivalent output injection signal that represents an actual fault signal, a fault signal in steering input was reconstructed. The road steering mode of the crane's steering system was used to conduct performance evaluations of a proposed algorithm, and an arbitrary fault signal was applied to the steering angle at the first wheel. Since the road steering mode has different steering strategies according to different speed intervals, performance evaluations were conducted based on the curved path scenario with various speed conditions. The design of algorithms and performance evaluations were conducted on Matlab/Simulink environment, and evaluation results reveal that the proposed algorithm is capable of detecting and reconstructing a fault signal reasonably well.

Study on Traveling Characteristics of Straight Automatic Steering Devices for Drivable Agricultural Machinery (승용형 농기계용 직진 자동조향장치 주행특성 연구)

  • Won, Jin-ho;Jeon, Jintack;Hong, Youngki;Yang, Changju;Kim, Kyoung-chul;Kwon, Kyung-do;Kim, Gookhwan
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.19-28
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    • 2022
  • This paper introduces an automatic steering system for straight traveling capable of being mounted on drivable agricultural machinery which user can handle it such as a tractor, a transplant, etc. The modular automatic steering device proposed in the paper is composed of RTK GNSS, IMU, HMI, hydraulic valve, and wheel sensor. The path generation method of the automatic steering system is obtained from two location information(latitude and longitude on each point) measured by GNSS in advance. From HMI, a straight path(AB line) can be created by connecting latitude and longitude on each point and the device makes the machine able to follow the path. During traveling along the reference path, it acquires the real time position data every sample time(0.1s), compares the reference with them and calculates the lateral deviation. The values of deviation are used to control the steering angle of the machine using hydraulic valve mounted on the axle of front wheel. In this paper, Pure Pursuit algorithm is applied used in autonomous vehicles frequently. For the analysis of traveling characteristics, field tests were executed about these conditions: velocity of 2, 3, 4km/h which is applied to general agricultural work and ground surface of solid(asphalt) and weak condition(soil) such as farmland. In the case of weak ground state, two experiments were executed about no-load(without work) and load(with work such as plowing). The maximum average deviations were presented 2.44cm, 7.32cm, and 11.34cm during traveling on three ground conditions : asphalt, soil without load and with load(plowing).

Transmission Efficiency of Dual-clutch Transmission in Agricultural Tractors (농업용 트랙터 듀얼 클러치 변속기의 동력전달 효율 분석에 관한 연구)

  • Moon, Seok Pyo;Moon, Sang Gon;Kim, Jae Seung;Sohn, Jong Hyeon;Kim, Yong Joo;Kim, Su Chul
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.43-50
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    • 2022
  • The aim of this study was to conduct basic research on the development of a dual-clutch transmission(DCT) and automatic transmission for agricultural tractors. The DCT layout and the DCT simulation model were developed using commercial software. Power transmission efficiency of the DCT and component power loss were analyzed to verify the developed simulation model. Power loss analysis of the components was conducted according to previous studies and ISO(International Organization for Standardization) standards. The power transmission efficiency of the DCT simulation model was 68.4-91.5% according to the gear range. The power loss in the gear, bearing, and clutch DCT system components was 0.75-1.49 kW, 0.77-2.99 kW, and 5.24-10.52 kW, respectively. The developed simulation model not include the rear axle, differential gear, final reduction gear. Therefore actual power transmission efficiency of DCT will be decreased. In a future study, an actual DCT can be developed through the simulation model in this study, and optimization design of DCT can be possible by comparing simulation results and actual vehicle test.