• Title/Summary/Keyword: Drilling fluid

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An Experimental Study of Cuttings Transport in Directional Slim Hole Drilling (방향성 소구경 굴착의 입자 이송특성에 관한 연구)

  • Han, Sang-Mok;Kim, Jeong-Hwan;Hwang, Young-Kyu;Woo, Nam-Sub;Kim, Young-Ju
    • Journal of Ocean Engineering and Technology
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    • v.26 no.2
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    • pp.20-25
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    • 2012
  • During drilling, the precipitation velocity of cuttings within an annulus depends on the density and configuration of the cuttings, and on the density, viscosity, and rheological characteristics of the drilling fluid. In directional drilling in particular, it is difficult to adjust and control the cuttings. In contrast to vertical drilling, it is very important to evaluate the flow characteristics of a drilling flow field. However, research on the transfer features of cuttings is inadequate. In this study, in order to identify transfer features of cuttings, an experiment was performed under wide-ranging conditions by constructing a slim hole annulus ($44mm{\times}30mm$) device. In this experiment, the particle volume fraction were influenced by particle size, particle concentration within the flow, pipe rotation, flow volume, and inclination of the annulus. In addition, a mathematical formula for volumetric concentration was deduced and compared to the test results and behavior of cuttings under the other drilling condition was made to be predicted. Therefore, this study can provide meaningful data for vertical and horizontal drilling, and for directional drilling.

Solid-liquid two phase helica l flow in a Rotating Annulus (Slim hole 환형관내 고-액 2상 유동에 관한 연구)

  • Han, Sang-Mok;Woo, Nam-Sub;Hwang, Young-Kyu;Kim, Young-Ju
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.369-372
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    • 2008
  • An experimental study is carried out to study two-phase vertically upward hydraulic transport of solid particles by water in a vertical and inclined (0${\sim}$60 degree) concentric annulus with rotation of the inner cylinder. Rheology of particulate suspensions in shear-thinning fluids is of importance in many applications such as particle removal from surfaces, transport of proppants in fractured reservoir and cleaning of drilling holes, and so on. Annular fluid velocities varied from 0.2 m/s to 1.5 m/s for the actual drilling operational condition. Macroscopic behavior of solid particles, averaged flow rate, and particle rising velocity are observed. Main parameters considered in this study were radius ratio, inner-pipe rotary speed, fluid flow regime, and particle injection rate. For both water and CMC solutions, the higher the concentration of the solid particles is, the larger the pressure gradients become

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INVESTIGATIONS ON DRILLING SCM 440 STEEL WITH ELECTRO STATIC LUBRICANTION (ESL) SYSTEM

  • Reddy, N. Suresh Kumar;Jeon, Kang-Min;Yang, Min-Yang
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1010-1015
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    • 2008
  • The rapid wear rate of cutting tools due to high cutting temperature is a critical problem to be solved in machining of hardened steel. Application of cutting fluid influences the performance of machining because of its lubrication and cooling actions. But, the environmental concerns call for the reduced use of cutting fluids in machining operations. Near-dry machining such as minimum quantity lubrication is regarded as one of the solutions to this difficulty. In the present work, cutting fluid was applied as a high velocity jet at the machining zone continuously at an extreme low rate using a fluid application system developed namely Electro Static Lubrication (ESL) during drilling of hardened steel. The performance of ESL has been compared with that of dry and MQL (minimum quantity lubrication) machining.

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Agitation Performance Study of 2-shafts Agitator Rotate Directio in the Mud Tank Based on CFD (CFD를 이용한 머드 탱크 2축 교반기의 회전방향에 따른 교반성능 연구)

  • Im, Hyo-Nam;Lee, Hee-Woong;Lee, In-Su;Choi, Jae-Woong
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.111-118
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    • 2014
  • In drilling process of oil wells, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. In this paper, a commercial CFD package(ANSYS Fluent 15.0) was used to solve the hydrodynamic force and evaluate mud mixing time in the mud mixing tank on offshore drilling platforms. Prediction of power consumption in co-rotating and counter-rotating models has been compared with results of Nagata's correlation equation. This research shows the hydrodynamic effect inside the two phase mud mixing tank according to rotating directions(co-rotating and counter-rotating). These results, we can conclude that the co-rotating direction of the two shafts with mixing blade in the mud mixing tank can be a preferable in power consumption and mixing time reduction.

VIV simulation of riser-conductor systems including nonlinear soil-structure interactions

  • Ye, Maokun;Chen, Hamn-Ching
    • Ocean Systems Engineering
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    • v.9 no.3
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    • pp.241-259
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    • 2019
  • This paper presents a fully three-dimensional numerical approach for analyzing deepwater drilling riser-conductor system vortex-induced vibrations (VIV) including nonlinear soil-structure interactions (SSI). The drilling riser-conductor system is modeled as a tensioned beam with linearly distributed tension and is solved by a fully implicit discretization scheme. The fluid field around the riser-conductor system is obtained by Finite-Analytic Navier-Stokes (FANS) code, which numerically solves the unsteady Navier-Stokes equations. The SSI is considered by modeling the lateral soil resistance force according to nonlinear p-y curves. Overset grid method is adopted to mesh the fluid domain. A partitioned fluid-structure interaction (FSI) method is achieved by communication between the fluid solver and riser motion solver. A riser-conductor system VIV simulation without SSI is firstly presented and served as a benchmark case for the subsequent simulations. Two SSI models based on a nonlinear p-y curve are then applied to the VIV simulations. Also, the effects of two key soil properties on the VIV simulations of riser-conductor systems are studied.

Rock mechanics and wellbore stability in Dongfang 1-1 Gas Field in South China Sea

  • Yan, Chuanliang;Deng, Jingen;Cheng, Yuanfang;Yan, Xinjiang;Yuan, Junliang;Deng, Fucheng
    • Geomechanics and Engineering
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    • v.12 no.3
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    • pp.465-481
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    • 2017
  • Thermal effect has great influence on wellbore stability in Dongfang 1-1 (DF 1-1) gas field, a reservoir with high-temperature and high-pressure. In order to analyze the wellbore stability in DF1-1 gas field, the variation of temperature field after drilling was analyzed. In addition, the effect of temperature changing on formation strength and the thermal expansion coefficients of formation were tested. On this basis, a wellbore stability model considering thermal effect was developed and the thermal effect on fracture pressure and collapse pressure was analyzed. One of the main challenges in this gas field is the decreasing temperature of the wellbore will reduce fracture pressure substantially, resulting in the drilling fluid leakage. If the drilling fluid density was reduced, kick or blowout may happen. Therefore, the key of safe drilling in DF1-1 gas field is to predict the fracture pressure accurately.

Damping due to Radiation Loss for Axial Vibration of the Pipe in a Fluid-filled Borehole (유체로 채워진 보어홀 속의 파이프 종진동에 있어서 방사손실에 의한 감쇠)

  • 이현엽;류황진
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.631-636
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    • 1997
  • A method to estimate the radiatio power to the surrounding formation due to axial vibration of the pipe in a fluid-filled borehole has been developed, by using the propagation modes of stress wave in an infinitely-long and uniform drilling borehole surrounded by a radially-infinite homogeneous formation. Also, the equivalent damping coefficient for the axial vibration of the pipe has been derived. As an example, results for a real drilling borehole has been presented. The analysis of the elastic motion of the infinite formation which has cylidrical cavity is simplified with the geometric axisymmetry and the low-frequency assumption so that the analytic solution is obtained.

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A Study on the solid-liquid helical flow in a slim hole Annulus (Slim hole 환형관내 고-액 2상 헬리컬 유동에 관한 연구)

  • Woo, Nam-Sub;Hwang, Young-Kyu;Yun, Chi-Ho;Kim, Young-Ju
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.465-470
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    • 2006
  • An experimental investigation is carried out to study 2-phase vertically upward hydraulic transport of solid particles by water and non-Newtonian fluids in a slim hole concentric annulus with rotation of the inner cylinder. Rheology of particulate suspensions in viscoelastic fluids is of importance in many applications such as particle removal from surfaces, transport of proppants in fractured reservoir and cleaning of drilling holes, etc. In this study a clear acrylic pipe was used in order to observe the movement of solid particles. Annular fluid velocities varied from 0.2 m/s to 3.0 m/s. Pressure drops and average flow rate and particle rising velocity are measured. For both water and 0.2% CMC solutions, the higher the concentration of the solid particles is, the larger the pressure gradients become.

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A Study on Cutting Performance of the BTA Drilling (BTA드릴가공의 절삭성능에 관한 연구)

  • 장성규;김순경;전언찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.65-72
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    • 1998
  • The BTA drilling chip is better for deep hole drilling than other self-piloting with pad drilling chips because the large length to diameter ratio allows a unique cutting force dispersion and better supplies the high pressure fluid. Therefore the BTA is useful for many tasks, such as coolant hole drilling of large scale dies, as well as tube seat drilling, which is essential for the heat exchanger, and variable component drilling for automobiles. Deep hole drilling has several significant problems, such as hole deviation, hole over-size, circularity, straightness, and surface roughness. The reasons for these problems, which often result in quality short comings, are an alignment of the BTA drilling system and the unbalance of cutting force by work piece and tool shape. This paper analyzes the properties through an experiment which com¬pared single-edge BTA drills with multiple-edge BTA drills, as well as the shapes of the tools to cause an unbalance of cutting force, and its effect on the precision of the worked hole. Conclusions are as follows. 1) In SMSSC drilling, 60m/min of BTA with single and multi-edged tools proved the best cutting condition and the lowest wear character. 2) The roundness got a little worse as cutting speed was increased, but surface roughness was hot affected. 3) It was proved that the burnishing torque of both drills approached 26%. which is almost the same as the 24% insisted on by Griffiths, and the dispersion characteristic of the multi-edged BTA drill proved better than the single-edge BTA drill.

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