• Title/Summary/Keyword: Drill Bit

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A Study on Penetration Performance of Bit Design Geometry (Bit 설계형상의 굴진성능에 관한 연구)

  • Kim, Kwang-Hee;Lee, Yun-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.10
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    • pp.4359-4364
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    • 2012
  • In this study, we carried out finite element analysis for drill bit design on ground boring. We verified analysis between drill bit analysis results and experiment results of test machine. From the study, the results expect that time and cost reduction for experiment using finite element analysis for determination on drill bit geometry and material property.

Wear assessment of the WC/Co cemented carbidetricone drillbits in an open pit mine

  • Saeidi, Omid;Elyasi, Ayub;Torabi, Seyed Rahman
    • Geomechanics and Engineering
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    • v.8 no.4
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    • pp.477-493
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    • 2015
  • In rock drilling, the most important characteristic to clarify is the wear of the drill bits. The reason that the rock drill bits fail with time is wear. In dry sliding contact adhesive wear deteriorates the materials in contact, quickly, and is the result of shear fracture in the momentary contact joins between the surfaces. This paper aims at presenting an overview of the assessment of WC/Co cemented carbide (CC) tricone bit in rotary drilling. To study wear of these bits, two approaches have been used in this research. Firstly, the new bits were weighted before they mounted on the drill rigs and also after completion their useful life to obtain bit weight loss percentage. The characteristics of the rock types drilled by using such this bit were measured, simultaneously. Alternatively, to measure contact wear, namely, matrix wear a micrometer has been used with a resolution of 0.02 mm at different direction on the tricone bits. Equivalent quartz content (EQC), net quartz content (QC), muscovite content (Mu), coarseness index (CI) of drill cuttings and compressive strength of rocks (UCS) were obtained along with thin sections to investigate mineralogical properties in detail. The correlation between effective parameters and bit wear were obtained as result of this study. It was observed that UCS shows no significant correlation with bit wear. By increasing CI and cutting size of rocks wear of bit increases.

Application of the tri-axial drill-bit VSP method to drilling for geological survey in civil engineering

  • Soma Nobukazu;Utagawa Manabu;Seto Masahiro;Asanuma Hiroshi
    • Geophysics and Geophysical Exploration
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    • v.7 no.1
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    • pp.70-79
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    • 2004
  • We have examined the applicability of the triaxial drill-bit VSP method (TAD-VSP) to the geological survey of possible sites for a high-level radioactive waste disposal repository. The seismic energy generated by a drill bit is measured by a downhole multi-component detector, and the resulting signals are processed to image the geological structure deep underground. In order to apply the TAD-VSP method to civil-engineering-scale drilling, we have developed a small but highly sensitive and precise three-component downhole seismic measurement system, and recorded drill-bit signals at a granite quarry. We have successfully imaged discontinuities in the granite, possibly related to fractures, as highly reflective zones. The discontinuities imaged by the TAD-VSP method correlate well with the results of other borehole observations. In conclusion, the TAD-VSP method is usable in geological investigations for civil engineering because the equipment is compact and it is simple to acquire the drill-bit signal.

A Study on the Wear Condition Diagnosis of Grinding Wheel in Micro Drill-bit Grinding System (마이크로 드릴비트 연마 시스템 연삭휠의 마모 진단 연구)

  • Kim, Min-Seop;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.77-85
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    • 2022
  • In this study, to diagnose the grinding state of a micro drill bit, a sensor attachment location was selected through random vibration analysis of the grinding unit of the micro drill-bit grinding system. In addition, the vibration data generated during the drill bit grinding were collected from the grinding unit for the grinding wheels under the steady and worn conditions, and data feature extraction and dimension reduction were performed. The wear of the micro-drill-bit grinding wheel was diagnosed by applying KNN, a machine-learning algorithm. The classification model showed excellent performance, with an accuracy of 99.2%. The precision, recall and f1-score were higher than 99% in both the steady and wear conditions.

Implementation of a Micro Drill Bit Foreign Matter Inspection System Using Deep Learning

  • Jung-Sub Kim;Tae-Sung Kim;Gyu-Seok Lee
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.10
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    • pp.149-156
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    • 2024
  • This paper implemented a drill bit foreign matter inspection system based on the YOLO V3 algorithm and evaluated its performance. The study trained the YOLO V3 model using 600 training data to distinguish between the normal and foreign matter states of the drill bit. The implemented inspection system accurately analyzed the state of the drill bit and effectively detected defects through automatic inspection. The performance evaluation was performed on drill bits used more than 2,000 times, and achieved a recognition rate of 98% for determining whether resharpening was possible. The goal of foreign matter removal in the cleaning process was evaluated as 99.6%, and the automatic inspection system could inspect more than 500 drill bits per hour, which was about 4.3 times faster than the existing manual inspection method and recorded a high accuracy of 99%. These results show that the automated inspection system can dramatically improve inspection speed and accuracy, and can contribute to quality improvement and cost reduction in manufacturing sites. In future studies, it is necessary to develop more efficient and reliable inspection technology through system optimization and performance improvement.

Evaluation of a Drill Bit Button Arrangement for Enhanced Drilling Efficiency (천공 효율 향상을 위한 드릴비트 버튼배열 성능평가 방법)

  • Kang, Hoon;Cho, Jung Woo;Jeong, Myeong Sik;Cho, Yong Jae;Lee, Sang Kon;Lee, Jae Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.575-581
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    • 2015
  • The drill bit, which directly transmits percussive forces and torque to the rock, is the core part of a rock drilling machine. For effective drilling, the button arrangement of a drill bit should be optimized because it is the most important design factor in determining drilling efficiency. Furthermore, a quantitative method is necessary to evaluate the button arrangement for the optimization of the drill bit button. Therefore, we propose a new method for the evaluation of the drill bit button arrangement using new evaluation indices, which include the overlapped impact area, blank area, and moment. Moreover, we verify the suitability of the proposed evaluation method by applying it to the conventional button arrangement.

Analysis of Fluid-Structure Interaction of Cleaning System of Micro Drill Bits (마이크로 드릴비트 세척시스템의 유체-구조 연성해석)

  • Kuk, Youn-Ho;Choi, Hyun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.8-13
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    • 2016
  • The micro drill bit automatic regrinding in-line system is a system that refurbishes drill bits used in a PCB manufacturing process. This system is able to refurbish drill bits with a minimum size of ø0.15-0.075mm that have previously been discarded. Beyond the conventional manual cleaning process using ultrasound, this system adopts a water jet cleaning system, making it capable of cleaning drill bits with a minimum size of ø0.15-0.075mm. This paper analyses various contact pressures applied to the surface of drill bits depending on the shooting pressure of the cleaning device and fluid velocity in order to optimize the nozzle location and to detect structural instability caused by the contact pressures.

Rock Fragmentation Assessment of a Drill Bit by Hopkinson Bar Percussion Test (홉킨스바 타격시험을 통한 드릴비트의 암반파쇄 분석)

  • Kwon, Ki-Beom;Song, Chang-Heon;Park, Jin-Young;Shin, Dae-Young;Cho, Jung-Woo;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.42-53
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    • 2013
  • The percussion rate and spacing of the button of drill bit are very important in maximizing the drilling efficiency. Therefore, a series of percussion tests using Hopkinson bar system was carried out to assess the fragmentation performance against the beat rate and spacing of a drill bit. First, single percussion test complemented with numerical simulation was performed to analyze rock fragmentation phenomenon and to describe the fragmentation process. Next, multiple percussion test that repetitively strike the rock sample moving at predetermined rate was carried out to predict drilling efficiency against the button spacing. After the tests, the fragmented volume of the rock was measured by laser scanner and the drilling performance was analyzed using the calculated percussive energy and measured negative volume. Based on the results, the single impact performance of drill bit with 102 mm diameter was predicted.

A Study on Micro Drill-Bit Measurement Using Images (영상을 이용한 미세 드릴비트 측정에 관한 연구)

  • Kwak, Dong-gyu;Choi, Han-go
    • Journal of the Institute of Convergence Signal Processing
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    • v.16 no.3
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    • pp.90-95
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    • 2015
  • This study presents a method to test quite small-sized and light-weighted micro-drill bits which are used to make holes in printed circuit boards(PCB). After getting images of micro-drill bits through the high resolution microscope, we developed image processing algorithms to detect fiducial points, and then measured diverse factors of the drill-bit based on these points. We also developed the window-based inspection system to automatically discriminate normal and abnormal status. For the relative comparison of its performance, the system was compared with an existing inspection system using test images. Experimental results showed that the proposed system slightly improved performance, and also classified correctly some misjudged errors which were occurred in the existing system.