• 제목/요약/키워드: Dressing force

검색결과 55건 처리시간 0.034초

AE센서를 이용한 숫돌의 수명판정 및 드레싱시간의 결정에 관한 연구 (A Study on the Determination of Grinding Wheel Life and Dressing Time Using AE Sensor)

  • 전길재;이상태;정윤교
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1022-1027
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    • 1997
  • The grinding operation is an important machining process for machining of final surface. However. grinding process has inevitable troubles such as loading and glazing for grinding wheel. It is, therefore, an essential research theme to determine the wheel life and the dressing timefor efficient grinding. In this study, AE signals (AEavg) generated in thc grinding operation were measured and the dressing time was determined from the analysis of the AEavg value. To verify the propriety of the obtained result. the AE signals measured on the grinding and the dressing operation were compared with the grinding force signals and the dressing force which were measured at same time. From the obtained result, it was confirmed that the determination of the wheel life and the dressing time by the AE measurement technique proposed in this study can be practically used.

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AE센서를 이용한 숫돌의 수명판정 및 드레싱시간의 결정에 관한 연구 (A Study on the Determination of Grinding Wheel Life and Dressing Time Using AE Sensor)

  • 전길재;이상태;김남경;정윤교
    • 한국정밀공학회지
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    • 제19권5호
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    • pp.95-102
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    • 2002
  • The grinding operation is an important machining process for machining of final surface. However, grinding process has inevitable troubles such as loading and glazing for grinding wheel. It is, therefore, an essential research theme to determine the wheel life and the dressing time for efficient grinding. In this study, AE signals (AEavg) generated in the grinding operation were measured and the dressing time was determined from the analysis of the AEavg value. To verify the propriety of the obtained result, the AE signals measured on the grinding and the dressing operation were compared with the grinding force signals and the dressing force which were measured at same time. From the obtained result, it was confirmed that the determination of the wheel life and the dressing tilde by the AE measurement technique proposed in this study can be practically used.

전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구 (A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing)

  • 김정두;이연종;이창열
    • 대한기계학회논문집
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    • 제17권6호
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    • pp.1486-1496
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    • 1993
  • 본 연구에서는 새로운 연속 전해드레싱 시스템을 구축하고 현재 전자재료로 널리 사용되고 있는 훼라이트에 대하여, 경면연삭을 실현하기 위한 제반 연삭조건 즉, 전해액의 영향, 파크전류와 펄스폭의 영향, 전해드레싱과 취성파괴와의 관계 등을 규명하였다.

연속드레싱을 이용한 CNC Creep-Feed 연삭기의 개발 및 드레싱조건의 결정 (Development of CNC Creep-Feed Grinding Machine and Determination of Dressing Conditions using Continuous Dressing)

  • 이영욱;김종관;정윤교
    • 한국정밀공학회지
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    • 제24권6호
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    • pp.51-57
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    • 2007
  • Creep-feed grinding is an effective technology processes to increase the productivity and efficiency in form grinding. This method has, however, some problems which the progress of abrasive wear around the cutting edge is remarkable, grinding force become intense and burn marks on the ground surface occur frequently. In order to solve this problems, it is proposed in this study to dress the grinding wheel continuously during the grinding process. The purpose of this research is. therefore, that CNC creep-feed grinding machine which has a continuous dressing device developed and some grinding experiments for determination of dressing conditions carried out.

원통 플런지 연삭에서의 연삭력에 관한 연구

  • 박종찬;박철우;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.34-38
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    • 1996
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. In order to make parts which have high precison accuracy and high surface integrity, it is neccessary to consider grinding characteristics. these grinding characteristics are closely related grinding force. Soin this study, to examine closely characteristics of grinding force, effects of dressing condition, depth of cut and speed ratio on grinding force are considered. As the result, It is shown that grinding forces are affected bydressing condition, depth of cut and speed ratio and that there exist threshod grinding force and it also affected by dressing conditon.

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다이아몬드휠의 드레싱 조건에 관한 연구 (A Study on the Dressing Conditions of Diamond Wheel)

  • 하상백;정재극;이종찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1020-1024
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    • 1997
  • Recently the use of ceramic materals has been greatly increased in the industries. But machining of the ceramics is quite unproductive because of their high stength,high hardness,and brittleness. The efficiency of the grinding operation of ceramics depends on the preparation of diamond grinding wheel, i.e.,truning and dressing. This paper describes some experimental results on the dressing conditions of diamond grinding wheel. The dressing performance is evaluated by the magnitude of normal grinding force. The better dressed wheels result in the lower normal grinding forces. The dressing performances of copper plate and aluminum oxide dressing stick are compared. The optimum dressing conditions including the grit size of dressing sticks, the depth of the dressing operation, and the dressing speed qre determined.

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다이야몬드 숫돌의 고능률 Dressing 에 관한 연구 (A Study on High Efficiency Dressing of Diamond Grinding Wheel)

  • 최강일;강재훈;정윤교
    • 한국정밀공학회지
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    • 제8권2호
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    • pp.106-113
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    • 1991
  • A diamond grinding wheel is generally used to grind hard and brittle materials, such as advanced ceramics. It is, however, quite difficult to dress a diamond grinding wheel efficiently because of its high degree of hardness. In this study, some investigations are carried out to increase dressing efficiecy of resinoid bonded diamond grinding wheel. Dressing forces are measured over a wide range of dressing conditions, and SEM observation of a grinding wheel is carried out. Special attention is paid to comparison between stick method and rotary brake method. Results obtained in this study provide useful information determining reguired dressing time, and for choosing efficient dressing condition for diamond grinding wheel.

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Wavelet 변환에 의한 숫돌로딩 진단과 노이즈 제거 (Wheel Loading Diagnosis and De-noising by Wavelet Transform)

  • 양재용;하만경;곽재섭;박후명;이상진
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.29-37
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    • 2002
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the diagnosis of grinding conditions in grinding process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. STD11 workpiece was 85 times of machined pieces cut by the WA wheel and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At dressing time, the approximation signals were slowly increased and 45 machined times noticed dressing time.

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원통 플런지 연삭시 연삭력에 관한 실험적연구 (Monitoring of Grinding Force in Plunge Grinding Process)

  • 박종판;박철우;이상조
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

연속 방전드레싱에 의한 경취재료의 경면연삭에 관한 연구 (A Study on the Mirror Surface Grinding for Brittle Materials with Inprocess E.D.M. Dressing)

  • 김정두;이은상
    • 대한기계학회논문집
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    • 제18권3호
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    • pp.785-792
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    • 1994
  • Ferrite is widely used in the material of magnetic head, but is difficult of grinding because of their brittleness and hardness. Therefore, diamond wheel with superabrasive is required for surface grinding of this brittle material. But the conventional dressing method can not apply to the diamond wheel with superabrasive. In this study describes a newly proposed method for carrying out effective inprocess dressing of diamond wheel with superabrasive. Using the IEDD the surface roughness of workpiece was improved and grinding force was very low. Resently IEDD is good method to obtain the efficiency grinding and surface grinding of brittle materials.