• Title/Summary/Keyword: Drawing work

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A Study on Elliptical Cup Drawing of Yoke products, Automobile (자동차 TOKE 제품의 타원용기 성형에 관한 연구)

  • 박동환;배원락;박상봉;강성수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.385-388
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    • 2000
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

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Mechanical Pressure Drive with Enhanced Downward Velocity Characteristics (슬라이드의 하강속도특성을 개선한 기계프레스의 구동부)

  • 구형욱;최호준;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03b
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    • pp.110-120
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    • 1996
  • A crank-slider mechanism is driven by the rotating disk with are crank-pin guide to be applied to the deep drawing and cold forging presses. Load characteristics for different presses are summarized to see the basics of deep drawing of sheet metal and forging in terms of load-stroke relationship. Several types of conventional deep drawing presses are also shown to be compared with the ratating disk-types press. Kinematic performances by thearc guide driving mechanism are anlayzed in terms of load capaicty, stroke, and slide velocity characteristics, and they are compared with those by conventional driving , e.g. Niagara-typepress and so on. Kinematically better performances is shown by arc guide drive than those by conventional ones. The new driving mechanism is also proven to be one of the best for mass production press in terms of short cycle time. Possible applications of the arc guide press to deep drawing and cold forging work are in terms of kinematics and load capacity.

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Design of Porcess Parameters in Axisymmetric Multi-step Deep Drawing by a Finite Element Inverse Method (유한요소 역 해석을 이용한 축대칭 다단계 박판성형에서의 공정변수 설계에 관한 연구)

  • Cho, Cheon-Soo;Lee, Choong-Ho;Huh, Hoon
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.300-310
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    • 1997
  • A finite element inverse method is introduced for direct prediction of blank shapes, strain distributions, and reliable intermediate shapes from desired final shapes in axisymmetric multi-step deep drawing processes. This mothod enables the determination of process disign. The approach deals with the Hencky's deformation theory. Hill's second order yield criterion, simplified boundary conditions, and minimization of plastic work with constraints. The algorithm developed is applied to motor case forming, and cylindrical cup drawing with the large limit drawing ratio so that it confirms its validity by demonstrating resonably accurate numerical results of each problem. Numerical examples reveal the reason of difficulties in motor case forming with corresponding limit diagrams.

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Effects of Drawing Parameters on Mechanical Properties in High Frequency Induction Welded Tubes of BAS111 Alloy for Heat-exchangers (열교환기용 BAS111합금 고주파유도용접관에서 인발조건이 기계적 특성에 미치는 영향)

  • 국진선;김낙찬;송중근;전동태
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.65-72
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    • 2004
  • The aim of this study is to investigate the optimum drawing parameter for BAS111 welded tubes. The BAS111 aluminium alloy tubes with 25.4mm in external diameter and 1.5mm in thickness for heat-exchangers were manufactured by high frequency induction welding with the V shaped convergence angle 6.8$^{\circ}$ and power input 50㎾. With increasing the reduction of area (1.6, 5.8, 11.5, 14.2, 18.5, 22.5%) by drawing, tensile strength was increased and elongation was decreased. With increasing the reduction of area by drawing, hardness in weld metal increased rapidly, while that of base metal increased slowly. In the specimen with the outer diameter smaller than 22mm, hardness of weld metal was higher than that of base metal. The optimum drawing parameter of area reduction was estimated about 15% because of the work hardening of welds.

The Development of the Drawing Information Management System Based on Concurrent Engineering (동시공학적인 도면정보관리시스템 개발)

  • Moon, Hee-Sok;Kim, Sunn-Ho;Shin, Yong-Ha
    • IE interfaces
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    • v.9 no.1
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    • pp.41-52
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    • 1996
  • As part of effort to reduce the process time from design to manufacture and delivery, the concept of CE(concurrent engineering) has been applied to design process. In this research, the drawing information management system (DIMS) was developed based on CE. The system can distribute electronic documents of drawing or work instruction parallel to all reviewers simultaneously and collect their annotations through network. Mark-up functions are used for annotations on the electronic documents. DIMS is a system which integrates drawing management, engineering BOM, CAD and raster drawings, etc. In this system, a SUN workstation is interfaced with PCs by LAN. CIMCAD-2D, Image Hunter, and ORACLE RDBMS are used for CAD drawings, raster drawings, and drawing information management, respectively. As an integration tool for all the information, LINKAGE is adopted.

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A Study on the Risk Level of Work Types in Nuclear Power Plant Construction (원자력발전소 건설공사의 공종별 위험도에 관한 연구)

  • Lee, Jong-Bin;Lee, Jun Kyung;Chang, Seong Rok
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.95-99
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    • 2013
  • The goal of this study was to investigate some significant factors to influence level of safety at plant construction field and analyze degree of risk by work classification. Currently, there are lots of construction fields for the nuclear power plant for electricity generation, and our government also planned constructing more nuclear power plant in near future. However, much of the safety literature neglected the degree of risk factors on the plant construction field. Safety managers participated in the brainstorming session for drawing decision criteria of the degree of risk (i.e., significant factors). Then, they were asked to answer a structured questionnaire which was developed for drawing most important factors. Finally, the analytic hierarchy process (AHP) was used to analyze level of risk by work classification. The following results were obtained. First, total twelve factors judging degree of risk were found in the brainstorming session. Second, the questionnaire showed four significant factors, including number of workers, working environments, skill of craft and accident experience. Third, the results of AHP showed Architecture work is the most dangerous work among 6 work types. The results could be used to reduce degree of risk in construction field of the nuclear power plant.

Wall Painting System using Robot (로봇을 이용한 벽화 시스템)

  • Jang, Ho-Yeon;Ryoo, Seung-Taek;Park, Jin-Wan
    • The Journal of the Korea Contents Association
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    • v.9 no.12
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    • pp.592-599
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    • 2009
  • In this paper, I explain the design and implementation of an automated drawing system by communicating with a user. I made a system providing an UI for virtual environmental actual robot to interwork with environment to make a drawing that I was able to read work, and to help convenience of a user in computers. The UI of a system was used the AWT(Abstract Window Toolkit) in NetBean tools. To draw images, I got image information from SVG vector files. This system can make images according to the demand of users by using real-time communication. Also this kind of drawing process can be an artists performance, not only the final image as a result of the work. So I suggest that this real-time drawing process which is operated by user’s command can be considered as an artists performance.

The Improvement Plan of Design Process by Case Study of Steel Structural Work (철골공사 현장조사를 통한 설계프로세스 개선방안)

  • 방성원;오승준;김진호;임남기
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.121-126
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    • 2003
  • Steel frame construction is divided into subsidiary materials with column, beam, girder and bracing. After these are processed in factory for using installing in construction field. These prefabricated furniture is very important in accordance with design drawing about processing and prefabricating. In the case of design process using information transmission in blueprint, omission of material number, processing measure and finishing material, or discordance of each structure drawing and selecting incongruent structural material generated an error in the process of design. These error caused delaying tine and increasing cost and increasing safety accident in the steel-structure work operating process. therefore, design process should consider problem of operating process.

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A Study on the Development of Deep Drawing Press using a Rotating Disk (회전원판을 이용한 디프드로잉용 프레스 개발에 관한 연구)

  • 황병복;강성호;김진목
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.69-78
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    • 1994
  • A rotating disk is introduced to be applied to the deep drawing press. Several characteristics are summarized to see the basics of deep drawing of sheet metal in terms of load-stroke relationship and formability. Many conventional drawing presses, which are mostly link-type presses, are also shown to be compared with the rotating disk-type press. Performances of the new press are kinematically analyzed it terms of load-main gear angle relationship, stroke-gear angle relationship, and slide velocity-gear angle relationship and they are compared with those of conventional types', e. g. crank press and so on. The comparison show kinematically better performance of rotating disk-type press than that of conventional ones. Also, the new press are proven to be one of the best press for mass production in terms of cycle time. Applicability of the rotating disk press to deep drawing and cold forging work is introduced. The new press is described in terms of economy such that the cost of new press would be much lower than those of conventional types'.

Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각방법에 의한 마그네슘합금의 판재성형성 개선)

  • Kang, Dae-Min;Manabe, Ken-ich
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.607-612
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    • 2005
  • In this paper, warm deep drawing process with local heating and cooling technique was attempted to improve the formability of AZ31 magnesium alloy which is impossibly to form by conventional methods at room temperature by finite element method and experiment. For FE analysis, in first model with considering heat transfer, both die and blankholder were heated to 573K while the punch was kept at room temperature by cooling water. Also distribution of thickness and von Mises stress at room temperature and 498k for warm deep drawing were compared by FEM. Uniaxial tension tests at elevated temperature were done in order to obtain the temperature dependence of material constant under temperature of $293K\~573K$ and cross head velocity of $5\~500mm/min$. The phenomenological model for warm deep drawing process in this work was based on the hardening law and power law strain rate dependency. Deep drawing experiment were conducted at temperatures of room temperature, 373K, 423K, 473K, 498K, 523K, and 573K for the blank and deep drawing tools(holder and die) and at a punch speed of 10mm/min.