• 제목/요약/키워드: Drawing process

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비정상상태 이형재 인발공정의 3차원 강소성 유한요소해석 (Three-Dimensional Rigid-Plastic Finite Element Analysis of Nonsteady State Shaped Drawing Process)

  • 김호창;최영;김병민
    • 한국정밀공학회지
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    • 제15권7호
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    • pp.119-128
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    • 1998
  • In this paper, nonsteady state shaped drawing process has been investigated using the three-dimensional rigid-plastic finite element method. In order to analyze the shaped drawing process, a method to define straight converging die considering straight die part, die radius part and bearing part has been proposed. In addition, the modeling of initial billet and the generation procedure of mesh system have been suggested. The three-dimensional rigid-plastic finite element simulation has been performed for a square sectional drawing process and its result has been confirmed in comparison with the existing experimental one. Also, for the same process conditions, the effect of perimeter ratio in the shaped drawing process has been investigated.

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고탄소강의 다단 인발 공정에서의 선재의 온도 예측 (Prediction of the wire temperature in a high carbon steel drawing process)

  • 김영식;김용철;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.821-825
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    • 2000
  • Drawing is one of the oldest metal forming operations and has major industrial significance. This process allows excellent surface finishes and closely controlled dimensions to be obtained in long products that have constant cross sections. In drawing of the high carbon steel wire, exit speeds of several hundreds meters per minute are very common. Drawing is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process like this, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. In this paper, therefore, to estimate the wire temperature in multi-stage wire drawing process, wire temperature prediction method was mathematically proposed. Using this method, temperature rise at deformation zone as well as temperature drop between die exit and the next die inlet were calculated.

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고강도 육각 이형 인발 다이스에 관한 연구 (A study on the hexagonal drawing dies for the high strength materials)

  • 권혁홍;유동진;이정로;이원복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1410-1413
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    • 2003
  • Drawing is a basic plastic deformation method and productive manufacturing process make wire. rod and variety section geometry bar. Study for the rod drawing process of rod was researched long littles. but non-axisymmetric drawing process is weak. So metal flow is very irregular in non-axisymmetric drawing process and difficult to define about material deformation generally. In this paper, to solve material deformation, use finite element method and then define suitable shape for rod to hexagonal drawing dies. And research corner filling rate and surface roughness for the high strength steel hexagonal bar produced defined dies.

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과학 탐구 능력 향상을 위한 과학 그리기 프로그램 개발 및 적용 (Development and Application of Science Drawing Program to Improve Science Process Skills)

  • 박미진;이용섭
    • 한국초등과학교육학회지:초등과학교육
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    • 제29권2호
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    • pp.186-194
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    • 2010
  • The purpose of this study is developing a Science Drawing Program to improve Science Process Skills and examining the effect of it. For this study two classes (missed classes with boys and girls) of 3th grade students participated and the subject of the instruction was domain of Air and Weather. The result of this study were as follows: First, the Science Drawing Program was effective in improving the science process skills. Development and Application of the Science Drawing Program brought positive effects especially on the observation, measurement, reasoning power. Second, student showed positive recognition on the Science Drawing Program. Many students showed interests and want to use it in class. And they thought Drawing Program helpful in their learning. Therefore the Science Drawing Program is very effective method in science education.

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비축대칭 디프 드로잉 제품에서 펀치 및 다이형상반경의 영향 (The influence of punch and die shape radius in non-axisymmetric deep drawing products)

  • 박동환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 추계학술대회논문집
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    • pp.22-25
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    • 1999
  • 'There are a lot of process variables, exerted influence on the formability of products, in deep drawing process. Particularly, it is important that the punch and die shape radius of the process variables. Though researches have been performed on the deep drawing of sheet metal forming, like this study, but it is insufficient the actual circumstances that researches for process variables of the non-axisymmetric deep drawing products. In this study, An effect on thickness distribution is grasped as alteration of the punch and die shape radius in the process of non-axisyrnmetric deep drawing products, and then the optimal punch and die shape radius were presented, they were verified by the numerical analysis method (FEM).

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휴대폰용 초정밀 사각 밧데리 케이스의 ???K드로잉 공정설계 (Process Design for Deep Drawing of High Precision Rectangular Battery Case used in Cellular Phone)

  • 김홍주;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.97-100
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    • 2000
  • Today deep drawing and ironing are the major process in manufacturing of battery case used in cellular phone from aluminum. The same technology is utilized in manufacturing of steel or aluminum cans for components of medical instrument, portable PC, walkman and so on. Most of these processes require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of theses processes are relatively less known. Thus, it is expected that process simulations using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations for High Precision Rectangular Battery Case. A commercially avaliable finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

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세장비가 큰 다단계 사각형 디프드로잉 성형공정해석 및 금형설 (FE Analysis and Die Design of The Multi-stage Rectangular Deep Drawing Process with the Large Aspect Ratio)

  • 김홍주;구태완;강범수
    • 소성∙가공
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    • 제10권6호
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    • pp.456-464
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    • 2001
  • Deep drawing and ironing are tile major process today in manufacturing of aluminum alloy battery case used in cellular phone. Most of these process require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of these processes are relatively less known. Thus, it is expected that process analysis using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product. A commercially available finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

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타원형 디프 드로잉 공정에서 블랭크의 기하학적 형상에 관한 연구 (A Study on the Geometrical shape of Blank in Elliptical Deep Drawing)

  • 박동환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.146-150
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    • 2000
  • there are a lot of process variable exerted influence on the formability of products in deep drawing process. Particularly it is important that blank shape of the process variables. A paper to be connected with process variables of elliptical deep drawing products is insufficient the actual circumstances enough though researches have been performed on the deep drawing of sheet metal forming. In this study The effects of thickness distribution and movement of sheet are grasped as alteration of blank shapes in the process of elliptical deep drawing product and then optimal blank shape was presented. They were verified by the finite element analysis (FEA) and experiment.

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레이디얼압출에서 금형구조에 따른 플렌지의 성형형태 (The deformation patterns of flange according to die geometry in the radial extrusion)

  • 고병두;강동명;이하성
    • Design & Manufacturing
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    • 제2권1호
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    • pp.7-10
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    • 2008
  • Restriking method is to add to process in order to get the correct size and high precision accuracy of product which is formed in pre-process. This method is widely used at bending work and drawing work. Restriking die is particularly design and used as restriking process is performed. Therefore, production cost is increasing as one process or a two process are added. In this paper, punches and die block of square shell drawing die which could be performed drawing work and restriking process by using only one die are designed in order to solve these factors. The structure of sectional die which can integrate drawing die and restriking die was developed.

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파이프 인발 각도에 따른 기계적 효과 및 재료에 따른 감소율에 관한 연구 (Mechanical Effects of Pipe Drawing Angle and Reduction Rate on Material)

  • 서영진
    • 한국기계가공학회지
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    • 제19권12호
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    • pp.8-13
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    • 2020
  • Seamless pipes are fabricated by drilling a hole in a cylindrical material and drawing the material to the desired diameter. These pipes are used in environments where high reliability is required. In this study, the pipe drawing process was simulated using DEFORM, a commercial finite element method (FEM) analysis program. The outer diameter of the steel cylinder used herein before drawing was 70 mm, and the target outer diameter was 58 mm. The drawing process consisted of two stages. In this study, the effect of cross-sectional reduction rate on the pipe was investigated by varying the cross-sectional reduction rate in each step to achieve the target outer diameter. The results of this study showed that the first section reduction rate of 26% and the second section reduction rate of 13.9% caused the lowest damage to the material. Moreover, the FEM simulation results confirmed the influence of the drawing die angle on the pipe drawing process. The drawing die angles of 15° in the first step and 9° in the second step caused the least damage to the material.