• Title/Summary/Keyword: Drawing Process System

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Application of Computer-Aided Process Design System for Axisymmetric Deep Drawing Products (축대칭 디프 드로잉 제품에 대한 공정설계 시스템의 적용)

  • Park, S.B.;Park, Y.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.145-150
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    • 1997
  • A computer-aided process design system for axisymmetric deep drawing products has been developed. An approach to the system is based on the knowledge based system. The hypothesized process outline of the deep drawing operations is generated in the geometrical design module of the system. In this paper, the module has been expanded. The rules of process design sechems for complex cup drawings are formulated from handbooks, experimental results and empirical knowhow of the field experts. The input to the system is final sheet-metal objects geometry and the output from the system is process sequence with intermediate objects geometries and process parameters, such as drawing load, blank holding force, clearance and cup-drawing coefficient.

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Process Design for Multi-pass Profile Drawing using Round Materials (원형소재를 이용한 프로파일 다단 형상인발 공정설계)

  • Lee, I. K.;Choi, C. Y.;Lee, S. K.;Jeong, M. S.;Lee, J. W.;Kim, D. H.;Cho, Y. J.;Kim, B. M.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.234-240
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    • 2015
  • Multi-pass shape drawing is very important to produce steel profiles in round samples. In the current study, a process design system is developed for a multi-pass shape drawing. In general, the number of passes for a multi-pass shape drawing is 2 to 3 when the reduction ratio, drawing stress, and productivity are considered. Therefore, calculating the drawing stress and designing the intermediated die shapes are very important. In order to calculate the drawing stress, a shape drawing load prediction method is proposed using a general axisymmetric drawing load prediction model. An intermediate die shape design method is proposed using the initial and the final product shapes. Based on this analysis, a process design system is developed for multi-pass shape drawing for steel profiles. The system works with AutoCAD. The system was applied to design a shape drawing of a spline.

A Study on the Computer-Aided Design System of Axisymmetric Deep Drawing Process(II) (축대칭 디프 드로잉 제품의 공정설계 시스템에 관한 연구(II))

  • Park, S.B.;Choi, Y.;Kim, B.M.;Choi, J.C.;Lee, J.
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.61-71
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    • 1996
  • A computer-aided process design system for axisymmetric deep drawing products has been developed. An approach to the system is based on the knowledge based system. Knowledges for the system are formulated from the plasticity theory handbooks experimental results and empirical knowhow of the field experts. the system is composed of four main modules such as geometrical design test & rectification and user modification. The input to the system is final sheet-metal object geometry and the output from the system is process sequence with intermedi-ate objects geometries and process parameters, such as drawing load blank holding force clearance cup-drawing coefficient.

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A Study on the process planning of Deep drawing using personal computer (퍼스널 컴퓨터에 의한 디이프드로잉 공정설계의 전산화에 관한 연구 (I))

  • Choi, Jae-Chan;Jin, In-Tai
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.3
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    • pp.31-42
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    • 1988
  • This paper describes a computer aided process planning system called "Deep-Drawing", "Deep-Drawing" is designed for the drawing sequence of cylindrical and rectangular cups with or without taper and flange. The computer program has written in BASIC language with personal computer. Design Rules for process planning are formulated from process limitation, plasticity theory and experimental results including the know-how of many manufacturing factories. "Deep-Drawing" Capabilities include the analysis of drawing sequence by the determination of optimal drawing ratio, the determination of intermediate shape, dimensions, punch and die radius etc., the calculation of drawing loads and blank holder force to perform each drawing step, and the graphic outputs for the operation sheet.tputs for the operation sheet.

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Application of Process Planning System for Non-Axisymmetric Deep Drawing Products (비축대칭 디프 드로잉 제품에 대한 공정설계 시스템의 적용)

  • 박동환;최병근;박상봉;강성수
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.591-603
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    • 1999
  • A computer-aided process planning system for rotationally symmetric deep drawing products has been developed. The application for non-axisymmetric components, however, has been reported yet. Therefore, this study investigates process sequence design in deep drawing process and constructs a computer-aided process planning system for non-axisymmetric motor frame products with elliptical shape. The system developed consists of three modules. The first one os a 3-dimensional modeling module to calculate surface area for non-axisymmetric products. The second one is a blank design module that creates an oval-shaped blank with the identical surface area. The third one is a process planning module based on production rules that play the best important roles in an expert system for manufacturing. The production rules are generated and upgraded by interviewing with field engineers. Especially, drawing coefficient, punch and die radii are considered as main design parameters. The constructed system for elliptical deep drawing products would be very useful to reduce lead time and improve accuracy for production.

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A Study on the Computer-Aided Design System of Axisymmetric Deep Drawing Process(1) (축대칭 디프 드로잉 제품의 공정설계 시스템에 관한 연구(I))

  • Park, S.B.;Choi, Y.;Kim, B.M.;Choi, J.C.;Kim, B.H.
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.27-36
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    • 1996
  • In this paper a computer-aided design system for axisymmetric deep drawing process will be described. An approach to the system is based on the knowledge based system. The system has been written in AutoLISP with personal computer. The system is composed of four main modules such as input geometrical design test & rectification and user modification. the system which aids designer provides powerful capabilities for the design of axisymmetric deep drawing process.

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A Study on the Dieless Wire Drawing Using Microwave (마이크로웨이브를 이용한 Dieless Wire Drawing 에 대한 연구)

  • Huh You;Kim S.H.;Kim J.S.;Kim I.S.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.942-945
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    • 2005
  • Micron-sized metal wires are widely used in industries such as filtration, catalyst and composite materials, etc. In the wire drawing process, the die that is used conventionally is an effective and, at the same time, sensitive component. However, a typical array of the dies has caused many problems in the wire drawing process, e.g., large frictional force on the interface between wire and the resulting high heat generation, precise adjustment of the dies, extended cooling system, die abrasion, etc.. Because of these problems, there have been many works that are aiming at improving the efficiency of wire drawing process by analyzing the die geometry and by applying advanced die material to prolong the die life or even at developing a dieless wire drawing system. This paper is dealing with developing a new wire drawing system that is applicable to reduce the wire drawing steps with high draw ratio. The new wire drawing system does not use the dies, but use the self-induced heater that works on the basis of the resonant phenomenon of wire material. The electromagnetic wave is the heating source. The results of the study on the diameter reduction and microwave flow analysis show that the heating effectiveness of the wire is influenced by the energy distribution in the microwave propagation chamber. We can obtain diameter-reduced wires by using microwave in the dieless drawing process. Microwave as a heating source is capable of producing wires without applying dies in wire drawing process.

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Multi-Stage forming Process Applied to Warm Drawing of Magnesium Alloy AZ31 Sheet (마그네슘 합금 AZ31 판재의 온간 드로잉에서의 다단 성형 공정 적용)

  • Kim, H.K.;Kim, G.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.242-245
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    • 2007
  • In the present investigation, the multi-stage warm drawing process was applied to the magnesium alloy AZ31 sheet to examine the feasibility of multi-stage forming process as a high formability product making process. For that purpose, a multi-stage drawing die system with heating module was developed, and the AZ31 sheets of different sizes were consecutively drawn by the multi-stage drawing die. The obtained drawn cups of AZ31 showed that the multi-stage drawing provided the better formability than the single stage drawing in terms of drawing depth without cup defects such as wrinkles or fractures. The sheet formability improvement by using the multi-stage drawing die system against the single stage was also analyzed in terms of the finite element analysis of material state variables evolution.

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A Study on the Process Planning for Secondary Operations on Features of Deep Drawing Cup and the Development of the Expert System-Based CAPP (Deep Drawing의 후가공 특징형상 공정설계 및 전문가시스템 개발에 관한 연구)

  • 오준환;이재원;조성진;남배중;양재우
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.46-57
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    • 1998
  • Even though there are some studies on the deep drawing process and process planning, little study has been done on the methodology of process planning of secondary operations of deep drawing such as 'piercins'. In this paper, first, we systematized the methodology of the process planning of secondary operations on axisymmetric cup. Second we described the development of the expert system for their CAPP For these studies, we extracted the knowledge of their process planning from experts and analysed and systemized them. To develop the expert system, rule-based reasoning paradigm is used. The shape information of manufacturing features of secondary operations are manually input to the system through SUI. The process planning results are automatically connected to AutoCAD. We believe that the systematized process knowledge and the development of the expert system for its CAPP could give lots of aids to the associated field.

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Interactive drawing with user's intentions using image segmentation

  • Lim, Sooyeon
    • International Journal of Internet, Broadcasting and Communication
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    • v.10 no.3
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    • pp.73-80
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    • 2018
  • This study introduces an interactive drawing system, a tool that allows user to sketch and draw with his own intentions. The proposed system enables the user to express more creatively through a tool that allows the user to reproduce his original idea as a drawing and transform it using his body. The user can actively participate in the production of the artwork by studying the unique formative language of the spectator. In addition, the user is given an opportunity to experience a creative process by transforming arbitrary drawing into various shapes according to his gestures. Interactive drawing systems use the segmentation of the drawing image as a way to extend the user's initial drawing idea. The system includes transforming a two-dimensional drawing into a volume-like form such as a three-dimensional drawing using image segmentation. In this process, a psychological space is created that can stimulate the imagination of the user and project the object of desire. This process of drawing personification plays a role of giving the user familiarity with the artwork and indirectly expressing his her emotions to others. This means that the interactive drawing, which has changed to the emotional concept of interaction beyond the concept of information transfer, can create a cooperative sensation image between user's time and space and occupy an important position in multimedia society.