• 소성∙가공
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• 제19권2호
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• pp.132-137
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• 2010

In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

• 소성∙가공
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• 제25권6호
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• pp.390-395
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• 2016

GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.235-238
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• 2001

Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiment. Generally, milli-structure containers or cases like cellular phone vibrator consist of rectangular-shaped drawing to save installation space. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 춘계학술대회논문집
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• pp.186-195
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• 1995

In this study, drawing process of KFP engine airsealing bearing support part is analyzed by dynamic explicit finite element method. Puckering should be supressed to meet the specification. By investigating the influence fo process parameter, the feasible process condition can be obtained. The corresponding experiment is carried out. There is good agreement between the experiment and FE simulation . From this result, it is shown that the dynamic explicit finite element method can be used effectively to avoid puckering and wrinking problem in drawing process.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.471-476
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• 2001

Milli-structure components ate classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiment. Generally, milli-structure containers or cases like cellular phone vibrator consist of rectangular-shaped drawing to save installation space. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

• Journal of Advanced Marine Engineering and Technology
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• 제33권5호
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• pp.653-661
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• 2009

In order to reduce the noise and oscillation, it is consider a matter in all aspects about the noise stem from accumulator and the characteristic of transmission, Transformation of outside shape has change of noise occurrence at transmission process. Therefore, performed sound numerical analysis and conducted an experiment to examine the birthplace of accumulator's external shape change. In a sound numerical analysis, we can fond out transmission loss between inlet and outlet's sound pressure. In an experiment, we can make out transmission loss by sound wave separation theory through drawing sound pressure inlet and outlet.

• 대한기계학회논문집
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• 제13권5호
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• pp.886-900
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• 1989

본 연구에서는 블랭크홀더력이 디프드로잉 성형성성에 미치는 영향에 대해 알아보고자 윤활조건에 따라 블랭크홀더력의 적정 범위를 이론적으로 파악해 보고, 실험의 경우 고강성 스프링형 블랭크홀더 방식에서 나타나는 디프드로잉 특성 및 초기블랭크홀더력의 성한한계에 관하여 검토하는 것으로 하였다.

• 한국산업융합학회 논문집
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• 제10권1호
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• pp.5-14
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• 2007

It is necessary for development of drawing product with press to have suitable material selection & all process design and the problem during press process has been cleared from judgement of experience & trial and error. Recently we can estimate press process result from computer aided design & FEM. But we can get more reliable result when we can put more precise process variants during FEM. In case of using a drawbead that is used for the material inflow, it is considered for us to put material property, other analysis condition & friction figure when material is passing through the drawbead for better FEM. From our study, we have drawn an analogy bead connection depth, friction figure & drawing and restraining load according to kinds of lubrication from experiment & FEM for the drawbead. We applied above result to the drawing experiment & FEM and confirmed the validity. We could notice the relation between friction figure & drawing load and the friction figure variation according to kinds of lubrication. It is expected to draw more precise analogy that can be used for real process due to more precise process variants application to FEM.

• 대한기계학회논문집
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• 제14권5호
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• pp.1129-1137
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• 1990

본 연구에서 사용된 유한요소 방정식은 국부 질점좌표계(natural convected coordinate system)를 이용하여 변형을 묘사하는 대변형을 고려한 탄소성 증분 수식을 사용하였고, 국부 질점 좌표계를 사용함으로써 변형도 성분이나 구성 방정식의 성분들 에 대한 좌표 변환 과정을 생략할 수 있다. 재료는 수직 이방성으로 가정하였다.

• 소성∙가공
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• 제10권3호
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• pp.185-192
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• 2001

In order to obtain the optimal products in deep drawing process, elliptical deep drawing tests were carried out with several shape radii of the punch and die. As parameters on testing, shape radii of the punch and die were selected. In addition, the conventional shape radii have been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radii of the punch and die have been presented. The optimal shape radii of the punch and die in elliptical deep drawing process with biaxisymmetric blank shape are proposed. In this study, we suggest the appropriate conditions to be applicable to the actual manufacturing processes through the experiment and finite element method.