• Journal of the Korean Society of Manufacturing Process Engineers
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• v.3 no.2
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• pp.60-66
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• 2004

Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. In this paper, It was focussed on the drawability factors on the square cup deep drawing by PAM-STAMP with using magnesium alloy to reduce car weight as well as to draw much attention from the viewpoint of environmental preservation high rigidity, In order to predict the effect of drawability factors, the relationships between punch load and punch stroke, the relationships between thickness strain and distance, and are used. According to this study, the results of simulation will give engineers good information to access the drawability of square cup deep drawing at warm temperature.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.202-205
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• 2000

The effect of two step cold rolling and intermediate annealing conditions on the microstructure and texture evolution in type 430 stainless steel has been investigated tin order to improve ridging characteristic and deep drawability. The rolling and recrystallization textures were examined by orientation distributionfunction(ODF) and electron backscattered diffraction(EBSD). The observation showed that the intensity of ${\gamma}$-fiber was increased with two-step cold rolling process and so ridging characteristic and deep drawability were considerably improved. The relation between these properties an texture evolution has been discussed.

• Transactions of Materials Processing
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• v.10 no.2
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• pp.123-129
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• 2001

This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in the number of stamping were examined and discussed. More improvement of continuous productivity in case of cold stamping rather than by conventional stamping at room temperature is obtained. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.118-121
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• 2005

The square cup drawing of magnesium alloy AZ31 $(aluminum\;3\%,\;Zinc\;1\%)$ sheets was studied by experimental approach in various temperatures (200, 250, 300, 350, $400^{\circ}C$) when blank holding force (BHF) was controlled in real-time. And so on, the drawability was measured with the different die and punch coating. The square cup drawing test was performed by three different coated punches (CrN, TiCN, Non-coated). BHF was set about 2.0 KN, forming speed was 50 mm/min, blank thickness were 0.5, 1.0mm and the cup size was 40 mm by 60 mm after forming. The experimental data of square cup drawing test show that the tools coating and temperature were effect on the drawbility.

• Transactions of Materials Processing
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• v.8 no.2
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• pp.152-159
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• 1999

This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5020-H32 for improving deep drawability. Experiments for producing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shapes. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5020-H32 sheet, whereas LDR of 2.25 in case of A1050-H16, could be obtained and the former was 1.4 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5020-H32 material was also about 1.92 times deeper than the depth drawn at room temperature. The effects of blank shape and forming temperature on drawability as well as thickness distribution of drawn cups were examined and discussed.

• Journal of Ocean Engineering and Technology
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• v.14 no.4
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• pp.86-91
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• 2000

Numerical simulation of sheet metal forming for panels as other components has wide acceptance in the automotive industry. Therefore this paper was focused in the drawability factors (which are friction coefficient , radius of die and punch ) on the square cup deep drawing by the explicit finite elements code $PAM-STAMP^{TM}$. The computed results are compared with the experimental results to show the validity of the analysis. In order to compare the simulation results with the experiment results and predict the effect of drawability factors, the relationships between punch load punch stroke, and the relationships between thickness strain and distance are used. According to this study, the results of simulation by using $PAM-STAMP^{TM}$ will give engineers good information to access the drawability of square drawing.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.06a
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• pp.11-23
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• 1994

Formability of sheet metals can be evaluated using tensile testing. Easily measured tensile properties such as yield strength, tensile strength, elongation, strain hardening exponent, strain rate sensitivity and plastic strain ratio are important parameters to evaluated the sheet formability. This paper briefly explains how these properties are related to deep drawability and stretchability. The plastic anisotropy of sheet metals is usually attributed to the crystallographic texture. However dislocation distribution may influence the anisotropy.

• Transactions of Materials Processing
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• v.23 no.2
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• pp.82-87
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• 2014

The plastic strain ratio is one of the factors that affect the deep drawability of Al alloy sheet. The deep drawability of Al alloy sheet is limited because of its low plastic strain ratio. Therefore an increase in the plastic strain ratio to improve the deep drawability of Al alloy sheet is needed. The current study investigated the increase of the plastic strain ratio and the change in texture of AA5083 Al alloy sheet after a 2 step asymmetric rolling with heat treatments. The average plastic strain ratio of initial AA5083 Al alloy sheets was 0.83. After the first asymmetric rolling step of 88% deformation and subsequent heat treatment at $320^{\circ}C$ for 10 minutes the value was still 0.83. After the second asymmetric rolling of 14% reduction and subsequent heat treatment at $330^{\circ}C$ for 10 minutes the plastic strain ratio rose to 1.01. The average plastic strain ratio after the 2 step asymmetric rolling and heat treatment is 1.2 times higher than that of initial AA5083 Al alloy sheet. This result is related to the development of ND/<111> texture component after the second asymmetric rolling and heat treatment.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.89-93
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• 2001

This study was carried out to investigate the warm deep drawability of square cups of clad sheet metals, by changing temperatures of die and blankholder and blank materials. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were chosen for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was $29\%$ higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.65 at $120^{\circ}C$ which was $16\%$ better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. Therefore, warm forming technique was confirmed to ive better results in deep drawing of stainless clad sheet metal.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.113-119
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• 2000

This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in tile number of stamping were examined and discussed. The cooled the punch and the die and the blankholder heated by stamping were achieved at continuous productivity and quality improvement. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat,