• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.60-63
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• 2007

The effect of process parameters on springback of AZ31B magnesium alloy sheet was investigated by performing 2D draw bending test at the elevated temperatures. And also the springback characteristics were studied different blank holding forces between 30 to 250 kgf. Springback was considerably reduced at higher temperatures than $200^{\circ}C$. The blank holding force in the range used, however, had little influence on springback in isothermal tests. For a given temperature, springback decreased with increasing blank holding force in non-isothermal tests.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.136-140
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• 2000

It is desirable to predict springback quantitatively and accurately for the tool and process design in sheet stamping operations, however, it is blown very difficult. The result of springback analysis by the finite element method is sensitively influenced by numerical factors such as blank element size, number of integration point, punch velocity, contact algorithm etc. In the present work, a parametric study by Taguchi method is performed in order to evaluate the influence of numerical factors on springback Quantitatively and to obtain the combination of numerical factors which yields the best approximation to experimental data. Since springback is determined by the residual stress after forming process, it is important to evaluate stress distribution accurately. The oscillation in the time history curve of stress obtained by explicit FEM says that the stress solution at termination time is in very unstable state. Therefore, a variability study is also carried out in this study in order to assess the stability of implicit springback analysis starting from the stress solution by explicit forming simulation. The 2D draw bending process, one of the NUMISHEET '93 benchmark problems, is adopted as an application model.

• Steel and Composite Structures
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• v.8 no.2
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• pp.145-158
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• 2008

In slender sections there is a substantial post-buckling strength provided after the formation of local buckling waves. These waves happened due to normal stresses or shear stresses or both. In this study, a numerical investigation of the behavior of slender I-section beams in combined pure bending and shear has been described. The studied cases were assumed to be prevented from lateral torsional buckling. To achieve this aim, a finite element model that simulates the geometric and material nonlinear nature of the problem has been developed. Moreover, the initial geometric imperfections were included in the model. Different flange and web width-thickness ratios as well as web panel aspect ratios have been considered to draw complete set of interaction diagrams. Results reflect the interaction behavior between flange and web in resisting the combined action of moments and shear. In addition, the web panel aspect ratio will not significantly affect the combined ultimate shear-bending strength as well as the post local buckling strength gained by the section. Results are compared with that predicted by both the Eurocode 3 and the American Iron and Steel specifications, AISI-2001. Finally, an empirical interaction equation has been proposed.

• Transactions of Materials Processing
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• v.15 no.4 s.85
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• pp.295-303
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• 2006

Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation The optimization method adopts the response surface method in order to seek for the optimum condition of process parameters such as the blank holding force and the draw-bead force. The present scheme is applied to design of the variable blank holding force in an U-draw bending process and the application is further extend ε d to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

• Transactions of Materials Processing
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• v.18 no.6
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• pp.494-499
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• 2009

The time-dependent constitutive law was utilized based on viscoelastic-plasticity to predict the time-dependent spring-back behavior of aluminum alloy 6022-T4 sheets. Besides nonlinear viscoelasticity, non-quadratic anisotropic yield function, Yld2000-2d, was used to account for the anisotropic yield behavior, while the combined isotropic-kinematic hardening law was used to represent the Bauschinger effect and transient hardening. For verification purposes, finite element simulations were performed for the draw-bending and the results were compared with experimental results.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.402-408
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• 2003

Currently tube hydroforming has many studies and applications in manufacturing industry, especially in automotive industry. But tube hydroforming was applied to the automotive component with simple shape. So the manufacturer and the researcher proposed additional processes to form the automotive component with complex shape. It is prebending and preforming. Prebending is to crush bend or rotary draw bend a tubular blank into a shape that facilitates placement into the next forming tool. Preforming is where the prebent tube is crushed into a shape that facilitates placement into the final forming tool. This paper analyzed and compared to the tube hydroforming process to using of general and preformed bending tube, also explained the importance of tube bending and preforming process. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the tube hydroforming operations.

• Transactions of Materials Processing
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• v.18 no.4
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• pp.329-335
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• 2009

In order to better predict the springback for friction stir welded DP590 steel sheet, the combined isotropic-kinematic hardening was formulated with considering the permanent softening behavior during reverse loading. As for yield function, the non-quadratic anisotropic yield function, Yld2000-2d, was used under plane stress condition. For the verification purposes, comparisons of simulation and experiments were performed here for the unconstrained cylindrical bending, the 2-D draw bending tests. For two applications, simulations showed good agreements with experiments.

• Transactions of Materials Processing
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• v.6 no.5
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• pp.386-394
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• 1997

The analysis of the springback is done based on the stress of sheet after forming. Therfore, it is important to get the accurate stress from forming analysis. In this study, some parameters that influence on the accuracy of the springback estimation are investigated. Discretization of sheet and tools, choice of penalty constant and damping in contact treatment, and tool speed scaling are chosen as parameters. As a numerical example, the 2D draw bending benchmark problem of the NUMISHEET'93 is used. Also, the springback results of the s-rail benchmark problem of the NUMISHEET'96 are presented.

• Journal of Industrial Technology
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• v.18
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• pp.217-223
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• 1998

The springback characteristics of some sheet metals such as commercially pure aluminium, mild steel and stainless steel in a forming process are investigated experimentally. Three geometrical parameters for evaluating springback in the plane-strain draw-bending, which was a benchmark model of NUMISHEET '93 conference, are defined. The measurement of the springback parameters is carried out accurately and easily by using an image analysis system developed in this study. The effects of the blank holding pressure and tensile strength of the material on the springback are also examined.

• Structural Engineering and Mechanics
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• v.56 no.3
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• pp.369-383
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• 2015

In this study, effect of various material hardening models based on Holloman's isotropic, Ziegler's linear kinematic, non-linear kinematic and mixture of the isotropic and nonlinear kinematic hardening laws on springback prediction of titanium alloy (Ti-3Al-2.5V) in a tube rotary draw bending (RDB) process was investigated with presenting the keynotes for a comprehensive step by step ABAQUS simulation. Influence of mandrel on quality of the final product including springback, wall-thinning and cross-section deformation of the tube was investigated, too. Material parameters of the hardening models were obtained based on information of a uniaxial test. In particular, in the case of combined iso-nonlinear kinematic hardening the material constants were calibrated by a simple approach based on half-cycle data instead of several stabilized cycles ones. Moreover, effect of some material and geometrical parameters on springback was carried out. The results showed that using the various hardening laws separately cannot describe the material hardening behavior correctly. Therefore, it is concluded that combining the hardening laws is a good idea to have accurate springback prediction. Totally the results are useful for predicting and controlling springback and cross-section deformation in metal forming processes.