• Title/Summary/Keyword: Double-enveloping worm gear

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Design of a Reduction Gear using Double-Enveloping Worm Gear (장구형 웜기어를 이용한 감속기 설계)

  • Kim, Tae Woo;Hwang, Young Kug;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.785-789
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    • 2013
  • Worm gear sets may be either single- or double-enveloping. In a single-enveloping set, the worm wheel is cut into a concave surface, thus partially enclosing the worm when meshed. The double-enveloping worm gear is similar to the single-enveloping gear; however, the worm envelopes the worm gear. Thus both are throated. The double-enveloping worm gear has more of the tooth surface in contact than the single-enveloping worm gear. The larger contact area increases the load-carrying capacity. For this reason, double-enveloping worm gearing is widely applied in heavy-duty machinery, for applications including construction and metallurgy. In this paper, we designed a compact reduction gear that is highly efficient using double-enveloping worm gears. We calculated the bearing load in the worm gearing to select the bearing and the housing surface area according to the recommended values from AGMA(American Gear Manufacturers Association). The finite element method was used to assess the structural integrity.

Development of Durability Estimation and Design Systems of Worm Gears (웜기어의 강도평가 및 설계시스템 개발에 관한 연구)

  • 정태형;백재협
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.207-216
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    • 1997
  • We developed the durability estimation and design systems to minimize the volume, considering the durability, efficiency, and design requirements of worm gears. That is, we consider each kind of factors affecting on durability on the basis of AGMA Standard for the cylindrical and double-enveloping worm gears. We also estimate input power on the basis of wear and durability, bending strength and deflection of worm shaft, and we developed the durability estimation and design systems of power transmission worm gears introducing the optimal design method on the personal computer to be easily used in field. Also, we developed a method which converts the design variables obtained from the optimal design method to integer values(number of worm threads, number of worm threads, number of worm wheel teeth, etc.,) to be used in real design and production. The developed durability estimation and design method can be easily applied to the design of worm gears used as power transmission devices in machineries and is expected to be used for weight minimization of worm gear unit.

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Development of Durability Estimation and Design Systems of Worm Gears (웜기어의 강도평가 및 설계시스템 개발에 관한 연구)

  • Jeong, Tae Hyeong;Baek, Jae Hyeop
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.216-216
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    • 1997
  • We developed the durability estimation and design systems to minimize the volume, considering the durability, efficiency, and design requirements of worm gears. That is, we consider each kind of factors affecting on durability on the basis of AGMA Standard for the cylindrical and double-enveloping worm gears. We also estimate input power on the basis of wear and durability, bending strength and deflection of worm shaft, and we developed the durability estimation and design systems of power transmission worm gears introducing the optimal design method on the personal computer to be easily used in field. Also, we developed a method which converts the design variables obtained from the optimal design method to integer values(number of worm threads, number of worm threads, number of worm wheel teeth, etc.,) to be used in real design and production. The developed durability estimation and design method can be easily applied to the design of worm gears used as power transmission devices in machineries and is expected to be used for weight minimization of worm gear unit.