• 제목/요약/키워드: Dome stretching test

검색결과 21건 처리시간 0.022초

액체로켓 연소기용 구리합금의 성형한계성 평가 (Forming Limit Evaluation of Copper Alloy for Liquid Rocket Combustion Chamber)

  • 류철성;최환석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2007년도 제29회 추계학술대회논문집
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    • pp.194-197
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    • 2007
  • 액체로켓 연소기 재생냉각 챔버의 제작에 사용되는 구리합금의 성형한계 곡선을 얻기 위하여 돔 장출 시험과 인장시험을 수행하였다. 성형한계 곡선에 대한 실험적인 연구를 위하여 인장시편을 사용하여 인장-압축 변형률 상태의 데이터를 얻었으며, 인장-인장의 변형률 상태를 얻기 위하여 돔 장출 시험용 시편을 사용한 돔 장출 시험 또한 수행하였다. 시험에 사용한 모든 시편은 제작방법에 따라 종 방향과 횡 방향시편으로 구분하였다. 시험 결과 인장-인장 변형률 상태에서 최대 주 변형률과 부 변형률은 62.3%와 58.6%이며 인장-압축 상태에서는 60.5%와 25.8%로 나타났다.

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평면변형장출실험을 이용한 스탬핑 성형성 평가 (A plane strain punch stretching test for evaluating stamping formability)

  • 김영석;남재복
    • 오토저널
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    • 제15권2호
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    • pp.121-129
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    • 1993
  • Plane strain punch stretching test (PSST) was developed to evaluate stamping formability of sheet materials. In this test, the rectangular specimen of sheet material is uniformly stretched up to fracture by raising a specially designed punch to certainly assure plane strain stretching deformation along the longitudinal direction of the specimen. The stamping formability was evaluated by limit punch height(LPH) in plane strain punch stretching test compared to limit dome height(LDH) in hemispherical punch stretching test. LPH-value in PSST well ranks the stamping formability of various material and correlates with press performance. Moreover by using ultrasonic thickness gauge the plane strain intercept-limit plane strain(FLCo)-in forming limit curve can be accurately determined from thickness measurement around the fracture area. The FLCo derived from thickness measurement well correlates with the results from circle grid analysis for the deformed circle grid marked on the surface of the specimen.

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스탬핑 성형성평가를 위한 2,3의 모사실험 (Advanced simulative tests for formability determination)

  • 김영석
    • 오토저널
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    • 제14권6호
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    • pp.9-22
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    • 1992
  • 본 글에서는 판재의 스탬핑 성형성 평가를 위해 소재 제조업체와 자동차업체에서 널리 사용되고 있는 2,3개의 대표적인 모사실험과 평면변형장출실험을 소개하고 각각의 특징들에 대하여 논하고자 한다. 1. 딥 드로잉실험(deep drawing test after swift). 2. 돔 장출실험(dome punch stretching test). 3. 평면변형인장실험(plane strain tension test). 4. 평면변형장출실험(plane strain punch stretching test)

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매쉬심 용접판재의 성형 특성에 관한 실험적 연구 (An Experimental Study for Forming Characteristics of Mash Seam Welding Sheets)

  • 이명호;신외경;금영탁;황보원;유동열
    • 소성∙가공
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    • 제9권6호
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    • pp.582-589
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    • 2000
  • In recent automotive industry, vehicle weight can be reduced by one-step forming of tailored blanks welded with two or more sheets of metal blanks. Mash seam welding shows an overlap joint, a much wider welding area, and heat affected zone(HAZ) than a laser welding. This paper deals with the forming characteristics of mash seam welded tailored blanks. Mash seam welded blanks of same or different thickness combinations were prepared, and tensile, hardness, erichsen, and dome stretching tests were done.

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고강도 강판 성형 공정의 스프링백 제어 (Springback Control in the Forming Processes for High-Strength Steel Sheets)

  • 양우열;이승열;금영탁;황진영;윤치상;신철수;조원석
    • 소성∙가공
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    • 제12권8호
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    • pp.718-723
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    • 2003
  • Tn order to develop springback control technology for high-strength steel sheets, several studies have been conducted: dome stretching test, stepped s-rail forming and springback measurement, and optimally shaped initial blank design. First, to find out the formability of TRIP60, dome stretching test was performed. Next, the stepped s-rail die, which was designed to form a channel type panel with large twist and wall curl, was manufactured and used to evaluate the effect of controlling forming variables, such as blank holding force and flange amount on the springback. Furthermore, new measurement method of the springback was introduced to define wall curl and twist in geometrically complex panels. Finally, the optimally shaped initial blank was employed to verify one of the best ways to control the springback in channel type. high-strength sheet panels.

고강도 강판 성형 공정의 스프링백 제어 (Springback Control in the Forming Processes for High-Strength Steel Sheets)

  • 양우열;이승열;금영탁;황진영;윤치상;신철수;조원석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 제4회 박판성형 심포지엄
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    • pp.35-40
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    • 2003
  • In order to develope springback control technology for high-strength steel sheets, some studies have been conducted: dome stretching test, stepped s-rail forming and springback measurement, and optimally shaped initial blank design. First, to find out the formability of TRIP60, dome stretching test was performed. Next the stepped s-rail die, which was designed to form a channel type panel with large twist and wall curl, was manufactured and used to know the effect of controlling forming variables, such as blank holding force and flange amount on the springback. Furthermore, new measurement method of the springback was introduced to define wall curl and twist in geometrically complex panels. Finally, the optimally shaped initial blank was employed to verify one of the best ways to control the springback in channel type, high strength sheet panels.

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모재의 방향성에 따른 마찰교반용접 판재의 성형성에 관한 실험적 연구 (Experimental Formability Investigation for FSW Sheets with Respect to Base Material's Directional Combination)

  • 김대용;이원오;김준형;;정관수
    • 소성∙가공
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    • 제18권1호
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    • pp.73-79
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    • 2009
  • In order to investigate the formability of friction stir welded(FSW) tailor welded blanks(TWB) with respect to the base material's directional combination, aluminum alloy AA6111-T4 sheets were welded with three different conjoining types: RD-RD, TD-RD and TD-TD. Here, RD and TD represent rolling and transverse directions, respectively. For experimental formability study, three tests with gradual complexity were performed: the simple tension test with various weld line directions for uni-axial elongation, the hemisphere dome stretching test for biaxial stretching and the cylindrical cup deep drawing test. As a result, all three forming tests showed that RD-RD type samples exhibited the best formability, while TD-TD type sheets showed the least formability performance.

금속판재의 성형성 평가를 위한 실험 및 유한요소해석에 관한 고찰 (Some Remarks on the Experiment and Finite Element Analysis to Evaluate to Forming Limit of Sheet Metals)

  • 곽인구;신용승;김형종;김헌영
    • 소성∙가공
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    • 제9권4호
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    • pp.379-388
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    • 2000
  • This study aims to examine the influence of experimental and numerical factors on the results of the test and finite element simulation to evaluate the formability of sheet metals. The stretch-forming test with a hemispherical punch is carried out to obtain the limiting dome height (LDH) and forming limit diagram (FLD) for several kinds of aluminium and steel sheet. The results of the LDH and FLD tests are analysed to find any correlation with the uniaxial tensile properties. It proves that the size of the prescribed grid has great influence on the measured value of strain. The finite element analysis of the punch stretching process is also carried out and the result is compared with the experimental data. The influence of the numerical parameters such as friction coefficient, element size and anisotropy model on the simulation results tms out to be very considerable.

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디지털 이미지 상관관계를 이용한 알루미늄 합금 판재의 성형한계도 평가 (Experimental Study on the Forming Limit Curve of Aluminum Alloy Sheets using Digital Image Correlation)

  • 김용배;박정수;송정한
    • 융복합기술연구소 논문집
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    • 제5권1호
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    • pp.7-12
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    • 2015
  • Sheet metal formability can be defined as the ability of metal to deform without necking or fracture into desired shape. Every sheet metal can be deformed without failure only up to a certain limit, which is normally known as forming limit curve(FLC). In this paper, the dome stretching tests and tensile tests have been performed to obtain forming limit curve of aluminum alloy. During the experiment, failure strain is measured using digital image correlation(DIC) method. DIC method is a whole-field measurement technique that acquires surface displacements and strains from images information which characterized a random speckle as intensity grey levels. Recently years, this DIC method is being developed and used increasingly in various research. DIC results demonstrated the usefulness and ability to determine a strain.