• Title/Summary/Keyword: Division casting

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Improving Thermal Conductivity of Neutron Absorbing B4C/Al Composites by Introducing cBN Reinforcement (cBN 입자상 강화재 첨가에 따른 중성자 흡수용 B4C/Al 복합재의 열전도도 변화 연구)

  • Minwoo Kang;Donghyun Lee;Tae Gyu Lee;Junghwan Kim;Sang-Bok Lee;Hansang Kwon;Seungchan Cho
    • Composites Research
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    • v.36 no.6
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    • pp.435-440
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    • 2023
  • This study aimed to enhance the thermal conductivity of B4C/Al composite materials, commonly used in transport/storage containers for spent nuclear fuel, by incorporating both boron carbide (B4C) and cubic boron nitride(cBN) as reinforcing agents in an aluminum (Al) matrix. The composite materials were successfully manufactured through a stir casting process and practical neutron-absorbing materials were obtained by rolling the fabricated composite ingot. The evaluation of the thermal conductivity of the fabricated composites was carried out because thermal conductivity is critical for neutron absorbing materials. The thermal conductivity measurement results indicated an approximately 3% increase in thermal conductivity under the same volume fraction when compared to composite materials using only B4C particles. Through neutron absorption cross-sectional area calculations, it was confirmed that the neutron absorption capability decreased to a negligible level. Based on the findings of this study, new design approaches for neutron absorption materials are proposed, contributing to the development of high-performance transport/storage containers.

Influence of Binder and Applied Pressure on Tensile Strength of $AC4C/Al_2O_3$ Composites Made by Squeeze Casting Process (용탕단조법에 의한 Alumina단섬유강화 AC4C기 복합재료의 인장강도에 미치는 점결제 및 가압력의 영향)

  • Yeo, In-Dong;Lee, Chi-Hwan
    • Journal of Korea Foundry Society
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    • v.15 no.2
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    • pp.138-145
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    • 1995
  • The mechanical properties of $Al/Al_2O_3$ composites have been investigated in relation with manufacturing factors such as applied pressure of casting and binder amount of preform. It was found that tensile strength increases with an increase of applied pressure, but decreases with binder amount. Increase of tensile strength is attributable to refinement of microstructure, improvement of intefacial bonding between $Al_2O_3$ short fiber and matrix, decrease of porosity in the matrix. Due to the high thermal stability of alumina short fiber, tensile strength of composites at $150^{\circ}C$ was superior to matrix alloy at room temperature. To evaluate the strength of composites, modified Kelly-Tyson's equation was introduced. Manufacturing factor M was obtained calculating from experimental data. M values were increased with applied pressure, but decreased with binder amount. The initiation of microcrack appeared to be at interface and reinforcement colony. Amount of micro-dimple was increased with applied pressure, and interfacial debonding phenomenon was remarkable with an increase of binder amount.

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A Study on the Fatigue Crack Propagation Behavior of $Al_2O_3/AC4C$ Composites Made by Squeeze Casting Process (용탕단조법으로 제조된 $Al_2O_3/AC4C$ 복합재료의 피로균열 전파거동에 관한 연구)

  • Yeo, In-Dong;Lee, Chi-Hwan
    • Journal of Korea Foundry Society
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    • v.15 no.4
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    • pp.388-396
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    • 1995
  • This study has been conducted with the purpose of examining the fatigue crack growth characteristics of $Al_2O_3$ short fiber reinforced aluminum matrix composites made by squeeze casting process with different applied pressure and binder amount. Fatigue crack growth experiments have been performed under constant load amplitude method with a fixed load ratio. The rate of crack propagation was decreased with binder amount as well as applied pressure. Also fatigue crack growth path in matrix was changed from flat to rough mode with an increase of applied pressure. In the composites, fatigue crack was propagated to interface between matrix and reinforcement at 10MPa, but it was propagated to reinforcement at 20MPa. The major reason of thee result was considered that interfacial bonding force and microstructure of matrix were improved due to an increase of applied pressure. Localized ductile striation in the composites was observed at low growth rate region and such a phenominon was remarkable with an increase of applied pressure. At high growth rate region, the propensity of fracture appearance was changed from interfacial debonding to reinforcement fracture with an increase of applied pressure.

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Thermal Shock Behavior of Porous Nozzles with Various Pore Sizes for Continuous Casting Process

  • Kim, Ju-Young;Yoon, Sang-Hyeon;Kim, Yoon-Ho;Lee, Hee-Soo
    • Journal of the Korean Ceramic Society
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    • v.48 no.6
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    • pp.617-620
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    • 2011
  • Thermal shock behavior of porous ceramic nozzles with various pore sizes for continuous casting process of steel was investigated in terms of physical properties and microstucture. Porous nozzle samples with a composition of $Al_2O_3$-$SiO_2$-$ZrO_2$ were fabricatedby adding various sizes of graphite as the pore forming agent. As the graphite size increased from 45~75 to 150~180 ${\mu}m$, both the resulting pore size and the flexural strength also increased. A thermal shock test was carried out at temperatures (${\Delta}$T) of 600, 700, 800, and 900$^{\circ}C$. Microstructure analysis revealed a small number of cracks on the sample with the largest mean pore size of 22.32 ${\mu}m$. In addition, increasing the pore size led to a smaller decrease in both pressure drop and elastic modulus. In conclusion, controlling the pore size can enhance thermal shock behavior.

Microstructural evolution of primary solid particles and mechanical properties of AI-Si alloys by rheocasting (AI-Si계 리오캐스팅합금의 초정입자의 응고조직 및 기계적성질)

  • Lee, J.I.;Lee, H.I.;Ryoo, Y.H.;Kim, D.H.;Kim, M.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.244-252
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    • 1994
  • The morphological changes of primary solid particles as a fuction of process time on Al-Si alloys during semi-solid state processing with a shear rate of 200s were studied. In hypereutectic Al-15.5wt%Si alloy, it was observed that primary Si crystals are fragmented in the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. In quaternary Al-12.5wt%Si-2.9wt%Cu-0.7wt%Mg alloy system, it was observed both primary silicon and ${\alpha}$-alumunum particles. Microstructural evolution of primary Si crystals was similar to that of the hypereutectic Al-Si alloy but equiaxed ${\alpha}$-Al dendrites are broken into nearly spherical at the early stage of shearing and later stage of the isothermal shearing ${\alpha}$- Al particles are slightly coarsoned by Ostwald ripening. Mechanical properties of Al-Si-Cu-Mg alloy were compared to those from other processes (squeeze casting and gravity casting). After T6 heat treatment, comparable values of hardness were obtained while slightly lower compressive strength values were observed in rheocast alloy. The elongation, on the other hand, exhibited significant increasement of 15% over gravity cast alloy.

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Manufacturing Techniques of Ancient Metal Buddha Statues from Archaeological Sites in Bagan, Myanmar

  • Lee, Jae Sung;Win, Yee Yee;Lee, Bonnie;Yu, Jae Eun
    • Journal of Conservation Science
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    • v.35 no.4
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    • pp.309-316
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    • 2019
  • This study intends to identify manufacturing techniques, including casting and alloy composition, of nine metal Buddha statues excavated from archaeological sites in Bagan, Myanmar. Two Buddha statues from Pyu city state(2nd to 9th century) contain Cu-Sn alloy(including <1 wt% Fe), with different relatively high percentages of Sn(16 wt% and 25 wt%) identified from each Buddha statue, and no Pb detected. Five Buddha statues from the Bagan dynasty contain various alloy ratios of Cu-Sn(including <1 wt% Pb), Cu-Sn-Pb, and Cu-Sn-Zn-Pb. All Buddha statues appear to be fabricated by casting, as there is no evidence of other heat treatments. The silver Buddha statue manufactured in the 18th century includes >1% Cu besides silver with no additional metallic components identified. The bronze Buddha statue manufactured in the Konbaung dynasty(18th century) is of Cu-Sn-Pb alloy. The Buddha statues of Pyu was alloy of Cu-Sn without Pb including ahigh percentage of The Buddha statues of both the Bagan and Konbaung dynasties are comprised of ternary Cu-Sn-Pb alloys, with a heterogeneous distribution of lead and tin. Some of Buddha statues of the Bagan dynasty have similar alloy ratios as those of Pyu, suggesting that similar manufacturing techniques were used.

Consideration of Making Techniques and Deterioration Assessment using Radiography for the Iron Buddha Statues (방사선 투과촬영을 활용한 철불의 손상도 평가 및 제작기법 고찰)

  • Han, Na Ra;Lee, Chan Hee;Yi, Jeong Eun
    • Journal of Conservation Science
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    • v.30 no.1
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    • pp.81-93
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    • 2014
  • As the Seated Iron Buddha Statues, Vairocana Buddha of Dopiansa Temple in Cheolwon, Nosana Buddha of Samhwasa Temple in Donghae and Sakyamuni of Mangisa Temple in Pyeongtaek were made during Unified Silla to Koryo Dynasty. These are damaged degradation which are crack, break-out, peel off and various pollutant. As a result of deterioration evaluation using radiography, crack, gap, break-out, pore space and restoration material are confirmed inside in the Buddha Statues. Based on iron strength, the Buddha Statues will be maintain current state as long as a high external impact is not applied. Also, iron core and nails used for fixing of internal and external framework were observed in the Buddha Statues. According to prominent line of surface, embossed inscription, hands cast separately and combined, the Buddha Statues were made by using division casting.

Effect of Annealing Conditions on Properties of BSCCO-2212 Bulk (열처리조건이 BSCCO-2212 벌크의 특성에 미치는 영향)

  • Kim, Kyu-Tae;Kim, Chan-Joong;Lim, Jun-Hyung;Park, Eui-Cheol;Park, Jin-Hyun;Joo, Jin-Ho;Hyun, Ok-Bae;Kim, Hye-Rim
    • Progress in Superconductivity
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    • v.9 no.2
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    • pp.193-198
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    • 2008
  • We fabricated BSCCO-2212(2212) bulk superconductors by using a casting process and evaluated the superconducting properties. The effects of annealing conditions on microstructure and critical properties were studied. It was found that the homogeneous and uniform microstructure improved the critical properties and the microstructures of ingot and annealed rods were different with the size of 2212 rod and tube. The critical current($I_c$) of rods increased with increasing annealing time, probably due to increased grain size of 2212. Annealing time of the highest $I_c$ for the smaller rod(diameter of 10 mm) was shorter(150 hr) than that of the larger rod(diameter of 16 mm, 400 hr). This size effect seems to be related to different grain sizes of the intermediate phases such as 2201 and secondary phases in the ingot. In addition, we fabricated 2212 tubes from the rod by removing the center region which contained inhomogeneous microstructures. The $I_c$ of 2212 tube with the outer diameter of 16 mm and the thickness of 2 mm was measured to 844 A, which corresponds to the critical current density of $1017\;A/cm^2$ at 77 K.

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Formation and Microstructure Characteristics of $\beta-Al_5FeSi$ Intermetallic Compound in the Al-Si-Cu Alloys with the Variation of Fe Content (Al-Si-Cu합금에서 Fe 함량에 따른 $\beta-Al_5FeSi$ 금속간화합물의 형성 및 응고미세조직 특성)

  • Kim, Bong-Hwan;Lee, Sang-Mok
    • Journal of Korea Foundry Society
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    • v.29 no.5
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    • pp.225-232
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    • 2009
  • For comprehensive understanding of the formation behavior of $\beta-Al_5FeSi$ phase in Al-Si-Cu alloys with the existence of Fe element, microstructure characterizations were performed using combined analysis of OM, SEM-EDS, XRD. Especially, experimental and predictive works on solidification events of $\beta-Al_5FeSi$ phase as well as other phases formed together with $\beta-Al_5FeSi$ have been carried out by using DSC analysis and Java-based Materials Properties software (J. Mat. Pro.). Primary and eutectic $\beta-Al_5FeSi$ phases were able to distinguish from each other on microstructures by their morphological features. Primary $\beta-Al_5FeSi$ phase was seen to have rough surface perpendicular to growth direction, indicating free attachment of solute atoms in liquid state. On the other hand, the eutectic $\beta-Al_5FeSi$ phase was formed with plain and straight surface during eutectic reaction together with $\alpha$-Al phase. The eutectic reaction of $\beta-Al_5FeSi$ and $\alpha$-Al phases was seen to be able to separate into each formation depending on cooling rate.

Catch characteristics of shrimp trap by submerged time (새우 통발의 침지시간에 따른 어획 특성)

  • Bae, Bong-Seong;An, Heui-Chun;Park, Seong-Wook;Park, Hae-Hoon;Chun, Young-Yull
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.45 no.4
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    • pp.201-210
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    • 2009
  • Cast fishing gear needs some time for fishing progress, and catches and their composition by submerged time can change by several cause. Therefore, it is very importance to study fishing capacity of fishing gear by submerged time. This study is to investigate catches and their composition of shrimp trap, that is used in the coastal of the East Sea, and to find the fittest lifting time of trap. Experimental term are September 2006 and August 2007, the location is the coastal of Oho, Goseong, Gangwondo, Korea and one hundred trap is used at each casting and lifting of gear. For convenience of description, survey of 2006 and 2007 are dented as experimental code 1 and 2, and submerged time 21hr, 43hr and 66hr are dented as code A, B and C. The result of obtained from the above approach are summarized as follows: Many Northern shrimps(Pandalus eous), dominated 96.36%, are only catched in experimental code A, and in code B and C, some of coonstripe shrimp(Pandalus hypsinotus) and few morotoge shrimp(Pandalopsis japonica) are catched. CPUE of code 1A, 1B and 1C per trap were 21.67g, 29.51g and 28.48g, and those of code 2A, 2B and 2C per trap were 25.44g, 32.93g and 33.36g. Therefore, 24.66% of catch increased according as submerged time passes from 1 day to 2 days, and almost no change of catch was to be -1.1%. Carapace length of code 1A, 1B and 1C were 23.77mm, 25.00mm and 25.57mm, and those of code 2A, 2B and 2C per trap were 23.83mm, 24.95mm and 25.45mm. Thus, the more submerged time is, the less catch of small fish is and the more catch of large fish is. Consequently, fit lifting time of shrimp trap is after 2 days, and if considered trouble of fishing gear and condition of catch, the fittest lifting time is the third successive day of casting date.