• Title/Summary/Keyword: Dissimilar metal

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Effect of Weld Residual Stress on Fatigue Analysis of Nozzle (노즐의 피로해석에 미치는 용접잔류응력의 영향)

  • Kim, Sang-Chul;Kim, Man-Won
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.71-78
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    • 2014
  • Although the fatigue design curve of ASME Code has enough margin with respect to alternating stress and cycles, the welding residual stress(WRS) should be included in fatigue analysis. In this paper, WRS distribution in a nozzle with dissimilar metal weldment was obtained by finite element analysis and was added in fatigue analysis. The fatigue analysis was performed by following the ASME Code including thermal and stress analysis applying with postulated 30 transient conditions. The calculated results of a cumulative fatigue usage factors(CUF) were compared for the case of the models with or without WRS effects. The results showed that the CUF at weldment and heat affected zone was affected by the WRS.

A Study on Development of Dissimilar Welding Optimization Technique for Auto-Lifting Magnet (자동 리프팅 마그넷 유도코아자력절연부의 이종재 아크용접의 최적화)

  • Oh Sae-Kyoo;Kim, Il-Seok;Kwon, Sang-Woo;Lee, Hack-Jun
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.83-89
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    • 1999
  • In this paper an experimental study on the development of the shielded metal are welding(SMAW) optimization technique for the dissimilar materials SS41 and STS304 of Auto-Lifting Magnet core plate was carried out. It was confirmed that the optimum welding heat input range was 37.5 to 45 kj/cm by considering on the strength and fatigue life of the welded joints more than 100% joint efficiency. And the quantitative relationship empirical wquation between the strength toughness adn fatigue life and the weld heat input was obtained.

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Joining of Zinc Coated Steel and Aluminum Alloy for Car Body (자동차용 아연 도금 강판과 알루미늄 합금의 접합)

  • Lee, Woo-Ram;Lee, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.145-150
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    • 2011
  • There is problem to reduce the car body weight for improving fuel consumption and $CO_2$ generation. As one of the solution, the multi material car body concept using aluminum alloys and high strength steels is proposed recently. Therefore, new welding processes by which these dissimilar material can be joined in high reliability and productivity are demanded. Laser spot welding was developed for joining of dissimilar metals. In the present work, Laser spot welding of zinc coated steel and aluminum alloy was investigated, and the process parameters were studied. Otherwise, the influences of process parameters on the weldability, the formation of intermetallic compound layer and the mechanical properties have been investigated. When intermetallic compound layer thickness was more than 1mm, specimen was failure in the interface.

Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld (이종금속 용접부 축방향 결함 검출을 위한 초음파 탐촉자 설계)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Yang, Seung-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.536-542
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    • 2011
  • Dissimilar metal welds in nuclear power plant are known as very susceptible to PWSCC flaws, and periodically inspected by the qualified inspector and qualified procedure during in-service inspection period. According to field survey data, the majority of their DMWs are located on tapered nozzle or adjacent to a tapered component. These types of configurations restrict examination access and also limit examination volume coverage. Additionally, circumferential scan for axially oriented flaw is very difficult to detect located on tapered surface because the transducer can't receive flaw response from reflector for miss-orientation. To overcome this miss-orientation, it is necessary adapt skewed ultrasonic transducer accomodate tapered surface. The skewed refracted longitudinal ultrasonic transducer designed by modeling and manufactured from the modelling result for axial flaw detection. Experimental results showed that the skewed refracted longitudinal ultrasonic transducer get higher flaw response than non-skewed refracted longitudinal ultrasonic transducer.