• 한국생산제조학회지
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• 제20권6호
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• pp.703-713
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• 2011

In this study, to minimize trial and error in the design and manufacturing processes of a high-precision large-surface micro-grooving machine which is able to fabricate the molds for 42 inch LCD light guide panels, the effects of the structural deformation of the micro-grooving machine according to the positions of the X-axis, Y-axis and Z-axis feed systems were examined on the tool tip displacement errors associated with the machining accuracy. The virtual prototype (finite element model) of the micro-grooving machine was constructed to include the joint stiffnesses of the hydrostatic bearings, hydrostatic guideways and linear motors, and then the tool tip displacement errors were measured from the virtual prototype. Especially, to establish the prediction model of the tool tip displacement errors, which was constructed using the positions of the X-axis, Y-axis and Z-axis feed systems as independent variables, the response surface method based on the central composite design was introduced. The reliability of the prediction model was verified by the fact that the tool tip displacement errors obtained from the prediction model coincided well those measured from the virtual prototype. And the causes of the tool tip displacement errors were identified through the analysis of interactions between the positions of the X-axis, Y-axis and Z-axis feed systems.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.297-302
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• 1997

Linear displacement accuracy is one of the most important factors that determine machine tool accuracy. The laser interferometer has been usually recommended for the measurement of linear displacement accuracy. In this paper, microcomputer aided measurement and compensation system has been developed forthe pitch error in a CNC machine tool. For accurate pitch error calculation, the analysis code for the pitch error has been also implemented according to the international standards(ISO). The PC based automatic compensation system for the pitch error is also implemented. A new algorithm for calculating optimum value for pitch error compensation is proposed, minimizing the deviation at each target points. The development system has been applied to a practical CNC maching center and the performance has been demonstrated.

• 한국정밀공학회지
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• 제14권11호
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• pp.154-162
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• 1997

A real time error compensation system was developed to improve the quasistatic volumetric accuracy of a machining center by using sensing, metrology, modeling, and computer control techniques. Including thermal errors, 32 error components are formulated in the time-space domain. Fifteen thermal sensors are used to characterize the temperature field of the machine. A compensation controller based on the IBM/PC has been linked with a CNC controller to compensate for machine errors in real time. The maximum linear displacement error in 4 body diagonals were reduced from 140 ${\mu}m$ to 34.5${\mu}m$ with this compensation system, and the spindle thermal drift in space was reduced from 147.3 ${\mu}m$ to 16.8 ${\mu}m$.

• 한국강구조학회 논문집
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• 제9권4호통권33호
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• pp.467-477
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• 1997

모달실험 기법의 강부재 손상발견 적용성에 대한 실험적 연구를 수행하였다. 단경간 및 2경간 강재보에 손상을 모사한 단계적인 절단을 가하면서 모달실험을 반복하고, 손상 정도에 따른 모달 파라미터의 변화를 관찰하였으며, 실험 결과를 검증할 목적으로 수치해석을 병행하였다. 고려한 모달 파라미터는 고유진동수(Frequency), 변위 모드형상(Displacement Mode Shape), 변형률 모드형상(Strain Mode Shape)이며, 이들 모달 파라미터를 구하기 위하여 가속도계와 변형률계를 사용한 모달실험을 실시하였다. 각각의 손상단계에서 손상에 의한 변위 모드형상과 변형률 모드형상의 변화를 위치에 대해 정량적으로 나타내기 위하여, CoMAC과 Modal Vector Error를 사용하였다. 고유진동수는 손상의 정도가 심해짐에 따라 감소하는 경향을 보였으며, 손상의 위치를 발견하는 데에 가장 효과적으로 사용될 수 있는 것은 변형률 모드형상이었다.

• 한국전자통신학회논문지
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• 제3권1호
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• pp.12-18
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• 2008

본 연구에서는 우리는 레이저 변위 측정에서 보다 정밀한 측정(high precision)을 하기 위한 방법을 제시하였다. 제시한 기법은 측정하고자 하는 물체에서 반사되어 나오는 레이저 반사 신호 레벨의 변동에 의한 오차 원인을 찾아 이를 보상하는 방법이며 이를 레이저 변위 측정기에 적용하여 설계하였다.

• 한국정밀공학회지
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• 제28권8호
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• pp.886-893
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• 2011

To increase the reliability and positional accuracy of a machine tool, a novel capacitive displacement sensor having a cylindrical shape is presented to measure the axial displacement of a machine tool spindle. Characteristics of the sensor were analyzed by numerical simulation. The sensor was built into a specific machine tool spindle and its performance was experimentally investigated. The accuracy of a thermal error compensation system of a machine tool can be enhanced greatly using proposed sensor.

• Smart Structures and Systems
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• 제25권2호
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• pp.135-153
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• 2020

There has been a sustained interest towards the non-contact structural displacement measurement by means of videogrammetric technique. On the way forward, one of the major concerns is the spurious image drift induced by temperature variation. This study therefore carries out an investigation into the temperature effect of videogrammetric technique, focusing on the exploration of the mechanism behind the temperature effect and the elimination of the temperature-caused measurement error. 2D videogrammetric measurement tests under monotonic or cyclic temperature variation are first performed. Features of measurement error and the casual relationship between temperature variation and measurement error are then studied. The variation of the temperature of digital camera is identified as the main cause of measurement error. An excellent linear relationship between them is revealed. After that, camera parameters are extracted from the mapping between world coordinates and pixels coordinates of the calibration targets. The coordinates of principle point and focal lengths show variations well correlated with temperature variation. The measurement error is thought to be an outcome mainly attributed to the variation of the coordinates of principle point. An approach for eliminating temperature-caused measurement error is finally proposed. Correlation models between camera parameters and temperature are formulated. Thereby, camera parameters under different temperature conditions can be predicted and the camera projective matrix can be updated accordingly. By reconstructing the world coordinates with the updated camera projective matrix, the temperature-caused measurement error is eliminated. A satisfactory performance has been achieved by the proposed approach in eliminating the temperature-caused measurement error.

• International Journal of Precision Engineering and Manufacturing
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• 제2권3호
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• pp.54-60
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• 2001

A newly designed inductive micro displacement detecting system is presented. The proposed inductive system consists of driving coils, position-detecting coils, cores, and closed-loop formed magnetic blocks. The cores and magnetic blocks are made of Mn-Zn ferrite. When AC sine wave is applied to the driving coils, the time derivative flux is generated within the system, and then induced voltages arise in the position-detecting coils according to the core\`s position. Putting the cores to be moved proportionally to the input displacement, the induced voltage is proportional to input displacement. The parameters that affect the system characteristics are turn ratio, air-gap size, excitation frequency, overlap area, load resistance, capacitance effect, and so forth. Based on the experimental results, the system parameters are selected in such a way as to have high sensitivity ad stable responses. The sensitivity of the proposed inductive displacement-detecting system is greater than 2800mV.V-1mm-1 and the linearity error is below $\pm$0.10% in the range of $\pm$200㎛.

• Earthquakes and Structures
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• 제9권3호
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• pp.455-480
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• 2015

In the last decade, displacement-based (DB) methods have become established design procedures for reinforced concrete (RC) structures. They use strain and displacement measures as seismic performance control parameters. As for other simplified seismic design methods, it is of great interest to prove if they are usually conservative in respect to more refined, nonlinear, time history analyses, and can estimate design parameters with acceptable accuracy. In this paper, the current Direct Displacement-Based Design (DDBD) procedure is evaluated for designing simple single degree of freedom (SDOF) systems with specific reference to simply supported RC bridge piers. Using different formulations proposed in literature for the equivalent viscous damping and spectrum reduction factor, a parametric study is carried out on a comprehensive set of SDOF systems, and an average error chart of the method is derived allowing prediction of the expected error for an ample range of design cases. Following the chart, it can be observed that, for the design of actual RC bridge piers, underestimation errors of the DDBD method are very low, while the overestimation range of the simplified displacement-based procedure is strongly dependent on design ductility.

• 대한기계학회논문집A
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• 제32권10호
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• pp.823-830
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• 2008

We present a high-accuracy digital-to-analog (DA) actuator using a load spring, specially designed to compensate the output displacement errors caused by fabrication errors. The compensated linear DA actuator is capable to change the slope of input-output modulation line in order to compensate fabrication errors. We design, fabricate, and characterize three different prototypes: one uncompensated design and two compensated designs respectively for a specific value and for a given range of fabrication error. The compensated linear DA actuators show the output displacement errors of $-0.20{\pm}0.23{\mu}m\;and\;-0.13{\pm}0.18{\mu}m$, respectively, reduced by 64.3% and 76.8% of the output displacement error, $0.56{\pm}0.20{\mu}m$, produced by the conventional uncompensated linear DA actuator. We experimentally verify the fabrication error compensation capability of the present compensated linear DA actuators, thus demonstrating high-accuracy actuation performance immune to fabrication errors.