• Title/Summary/Keyword: Disk shape

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Study on the Fracture of Automotive Clutch Disk due to Abnormal Vibration (자동차 클러치 디스크의 불규칙 진동에 의한 디스크 파손 연구)

  • Cho, Chong-Du;Lee, Heung-Shik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.556-561
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    • 2006
  • In this study, the failure of the automotive clutch disk was investigated. During the process of power transmission, clutch disk plates did repeated work of releasing and engaging the pressure plate. The effects of unbalance rotation in the abnormal vibration and torque amplitude under engaged state were measured from this experiment. In order to reduce the unbalance, a modified clutch disk shape was developed. With a three-dimensional model of the stopper pin, to predict fatigue fracture, finite element analysis was carried out and evaluated the improvement of the new clutch disk.

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Effects of Blade Shape on the Dynamics of Turbo-machinery (깃 형상이 터보기계의 동특성에 미치는 영향)

  • 전상복
    • Journal of KSNVE
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    • v.8 no.3
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    • pp.477-484
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    • 1998
  • An analytical procedure on the base of the substructure synthesis and assumed modes method is developed to investigate the flexibility effect of bladed disk assembly on vibrational modes of flexible rotor system. In modeling the system, Coriolis forces, gyroscopic moments, and centrifugal stiffening effects are taken into account. The coupled vibrations between the shaft and bladed disk are then extensively investigated through the numerical simulation of simplified models, with varying the shaft rotational speed and the prewist and stagger angles of the blade. It is found that the Coriolis and inertia forces and the inertia torque, which are induced by the one nodal diameter modes of the bladed disk and vary depending upon the stagger and prewist angles, lead to the coupled motions of the shaft and the bladed disk.

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The Origin and Effect of Hot Spot Phenomena on Judder Vibration in Automotive Disk Brake (디스크 브레이크에서 열섬 현상이 발생되는 원인과 저더 진동에 미치는 영향)

  • Cho, Ho-Joon;Cho, Chong-Du;Kim, Myoung-Gu;Maeng, Ju-Won;Lee, Jae-Han
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.213-218
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    • 2006
  • Hot spot phenomenon is caused by non-uniform contact area between brake pad and disk frequent braking. Brake disk deformed by locally concentrated heat increases magnitude of frictional vibration. And this deformation can highly influence the judder vibration. In this experimental study, vibration and hot spot was measured in accordance with rotation of disk and pressure of master cylinder for finding the factors that causes hot spot phenomena. For comparing hot spot aspects with mode shapes of disk, mode shapes were measured by conducting modal test, and analyzed by using finite element analysis. Relation between hot spot phenomenon, and mode shape, pressure of master cylinder and rotation speed of disk respectively, was achieved by hot spot measurement and frequency analysis.

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Modal Vibration Characteristics of an Annular Disk Containing Evenly Spaced Narrow Radial Slots (등간격의 좁은 반경방향 슬롯을 가진 환형 박판의 고유진동 특성)

  • Lee, Hyeong-Ill
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.6
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    • pp.560-568
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    • 2009
  • Modal vibration characteristics of a thin annular disk containing narrow radial slots are studied numerically and experimentally. Existing analytical solution is examined based on these results revealing that it can not precisely predict eigenvalues of the disk with slots since it does not accurately consider change in the vibration modes and change in strain energy density distributions due to the slots. Parametric study on slot length found that distortions in the mode shape as well as changes in the corresponding natural frequencies are proportional to the slot length. Consequently, errors in the calculated eigenvalues are also proportional to the slot length and accurate data can not be obtained with existing analytical solution above a certain level of slot length. Same phenomena can be observed in both free-free disk and fixed-free disk.

The Origin and Effect of Hot Spot Phenomena on Judder Vibration in Automotive Disk Brake (디스코 브레이크에서 열섬 현상이 발생되는 원인과 저더진동에 미치는 영향)

  • Cho, Chong-Du;Kim, Myoung-Gu;Cho, Ho-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.8 s.113
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    • pp.886-892
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    • 2006
  • Hot spot phenomenon is caused by non-uniform contact area between brake pad and disk frequent braking. Brake disk deformed by locally concentrated heat increases magnitude of frictional vibration. And this deformation can highly influence the judder vibration. In this experimental study, vibration and hot spot was measured in accordance with rotation of disk and pressure of master cylinder for finding the factors that causes hot spot phenomena. For comparing hot spot aspects with mode shapes of disk, mode shapes were measured by conducting modal test, and analyzed by using finite element analysis. Relation between hot spot phenomenon, and mode shape, pressure of master cylinder and rotation speed of disk respectively, was achieved by hot spot measurement and frequency analysis.

Mixed Mode Crack Propagation using the High Strength Concrete Disk (고강도 콘크리트 디스크를 이용한 혼합모드 균열전파)

  • 진치섭;김희성;박현재;김민철
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.733-738
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    • 2000
  • It is difficult to obtain accurate fracture toughness values by RILEM committees proposed three point bend test(TPB) because the shape of load-deflection curve is irregular and final crack propagation occurs after some slow stable cracking. However, for disk test, fracture toughness is easily obtained from crack initial load. We examined the cracked high strength concrete disk and the experimental results were compared with the results by finite element analysis(FEA). Also we compared experimental fracture locus with theoretical fracture locus.

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Abrasive Wear Characteristics of Materials for Diesel Engine Cylinder Liner and Piston Ring (디젤엔진 실린더 라이너-피스톤 링 소재의 연삭 마멸 특성)

  • Jang, Jeong-Hwan;Kim, Jung-Hoon;Kim, Chang-Hee;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.2
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    • pp.72-77
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

Dynamic Characteristics Prediction of Rubber Mounts for Anti-Vibration of an Optical Disk Drive (광디스크 드라이브 방진마운트의 동특성 예측)

  • Kim, Guk-Won;Kim, Nam-Ung;Im, Jong-Rak;An, Tae-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.104-109
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    • 2001
  • With the increase of storage density and data transfer rates in optical disk drive, mechanical issues, mainly noise and vibration, become critical. Rubber materials are extensively used in various machine design application, mainly for vibration/shock/noise control devices. However, there are still a lot of difficulties in the use of designing the rubber components with complex shape and under pre-deformed state. It was demonstrated in that the variation of rubber component stiffness with the pre-deformed state were calculated by the finite element method and the reliability of numerical results were checked by compared with the measuring the deflection values. This paper presents a efficient design method of rubber mounts for anti-vibration of an optical disk thrive. With an empirical equation to estimate elastic modulus from hardness, and dynamic characteristics of rubber material of a cylindrical shape, this method is capable of predicting the dynamic characteristics of rubber components at design stage.

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The Mixed Mode Fracture Using Concrete Disk (콘크리트 디스크를 이용한 혼합모드 파괴)

  • 진치섭;김희성;정진호
    • Journal of the Korea Concrete Institute
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    • v.12 no.2
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    • pp.63-69
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    • 2000
  • This study investigates a new method of using a concrete disk to calculate stress intensity factor (SIF) for mixed mode cases. The results indicate that the disk method is more accurate than three point bending test (TPB) in obtaining correct SIF values for mixed mode fracture propagation. Stress intensity factors $K_{I}$ and $K_{II}$ are calculated using a center notched disk subjected to splitting load. The notch angle is calculated by finite element (FEM). Fracture toughness $K_\textsc{k}$ of the concrete is obtained from the load intensities at the initiation of crack propagation. According to the finite element analysis(FEA) and disk test, the results show that mode I and mixed mode cracks propagate toward the directions of crack face and loading point, respectively. The results from FEA with maximum stress theory compare well with the experimental date. Unlike TPB method where an accurate fracture toughness value is difficult to obtain due to the irregular shape of load deflection curve and delayed final crack propagation (following slow stable cracking). fracture toughness value is easily measured in the disk test from the crack initial load. Therefore, it is safe to conclude that disk method is more advantageous than TPB method in analyzing combined mode fracture problems.

A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine (고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구)

  • Lim, Sang-Heon;Jung, Jong-Yun;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.44-50
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    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.