• Title/Summary/Keyword: Discharge machining

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Fabrication of Ultrathin Punch by Electrochemical Process (전해 프로세스에 의한 초미세 펀치의 제작)

  • Lim, Hyung-Jun;Lim, Young-Mo;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.792-796
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    • 2000
  • With the development of micro machining, it becomes an important part to fabricate an electrode which has tens of ${\mu}m$ or less. There are two methods to get a narrow hole; non-contact type such as EDM(Electro-discharge machining) and contact type such as punching. A punch which has a tapered shape with a cylindrical tip is fabricated in this paper. To make this punch, a method which was used to fabricate a cylindrical shape by electrochemical process was applied. The control factors for the shape and their limits are verified through an experiment.

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Determination of Machining Parameters for Two Dimensional Electrical Discharge Machining using Neural Networks (신경망을 이용한 2차원 방전가공 조건선정)

  • Lee, Keon-Beom;Ju, Sang-Yoon;Wang, Gi-Nam
    • IE interfaces
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    • v.11 no.1
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    • pp.145-153
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    • 1998
  • In this paper, two parts of neural networks were proposed for determination of optimal EDM parameters. One is pattern recognition neural network that can be selecting expert neural network suitable to the EDM mode. The other is expert neural network that can be determining optimal EDM parameters such as pulse on time and pulse off time. Prior to determination of EDM parameters, Peak current, which is related to the EDM area closely, determined base on EDM area that is calculated from CAD data, firstly. Then, the other EDM parameters determined by the expert neural network that is selected to the EDM mode.

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역극성시 금속수지복합체와 세라믹수지복합체의 형상방전가공 특성

  • 우정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.52-57
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    • 1996
  • Conductive Ceramic Matrix Composite(CMC) of TIC/Al2O3 and Metal Matrix Composite (MMC) of SiC/Al were experienced by the die sinking Electrical Discharge Machining(EDM) for different current and duty factor according to negative polarity. Inthis experimental study Material Removal Rate(MRR) maximum surface roughness four point bending stress distribution and Scanning Electron Microscopy(SEM) Photographs were analysed. the higher MRR was obtained for CMC than MMC but slowly decreased around duty factor of 0.67 for MMC and better surface morphology was found CMC than MMC. The SEM photographs of discharge traces for CMC showe uniform shape about 100 to 200${\mu}{\textrm}{m}$ in diameter but MMC showed irregular shape.

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STD11의 방전 가공 특성

  • 조용무;권오재;유용재;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.99-103
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    • 1992
  • The EDM characteristics of STD11 steel with copper and graphite as electrode have been investigated by using Hansvedt SE-155B electro-discharge machine. The effects of parameters such as duty factor and frequency on electro-discharge machining were discussed. It was found that those parameters have significant influences on the relative electrode wear(REW), metal removalrate(MRR) surface integrity. When the duty factor was increased under the constant frequency of 2 KHz, the MRR was also increased and the REW was decreased. But REW was constant with higher duty factor of 50%. In the case of the smaller duty factor and the higher frequency, the surface roughness has become better. When the graphite was used as electrode at thes same condition, the tool electrode built-up phenomenon has been obsdrved.

Machining Characteristics of Wire EDM Using ER Brake System (ER 제동장치를 적용한 와이어 컷 방전의 가공 특성)

  • 김기선
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.171-178
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    • 2004
  • This paper presents vibration characteristics of a wire cut discharge machine in which an electro-rheological brake actuator is used to control the wire tension. The ER brake actuator has several advantages including design simplicity, fast response time and real-time controllability. On the basis of the tension level required in the machine an appropriate size of the ER brake actuator is devised. The ER brake actuator is then incorporated with the machine and the field-dependent wire tension is experimentally evaluated. The straightness of the workpiece is also empirically investigated by changing the intensity of the electric field.

Experimental Study on the WEDG Machining Characteristics of Dielectric Conditions (가공액 환경에 따른 WEDG가공특성의 실험적 연구)

  • 정태현;배순흥;박규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.894-897
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    • 2000
  • 본 연구에서는 초미세 형상부품의 제작기술로서 방전가공기술의 활용을 전제로 하여, WEDG(Wire electric discharge grinding: WEDG)가공에 있어서 가공액의 공급방식을 포함한 공급환경이 표면상태에 미치는 영향에 관하여 조사하였다. WEDG법을 이용한 형상가공에 있어서는 단위 방전 펄스당의 에너지를 극소화하여 제거단위를 미세화함으로서 가공정밀도(가공표면 및 가공형상의 정밀도)를 향상시키는 것이 가능하다.(중략)

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Machining Characteristics Detection of Endmill Milling Tool (엔드밀 밀링공구의 가공특성검출)

  • 맹민재;조성산;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.678-682
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    • 1996
  • Acoustic emission(AE) is monitored during end milling with a sensor attached to the cutting fluid discharge nozzle. Cutting forces are also measured and compared with the AE signals to examine the reliability of the AE signals. It is demonstrated that the AE signals provide reliable informations about the cutting processes and tool states. Moreover, edge chipping and fracture of tools can be successfully detected using both the AE signals and cutting forces.

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Fabrication of caterpillar mixer and its surface characterization (캐터필러형 믹서의 제작 및 표면 특성 연구)

  • Han Chang-Soo;Park June-Ki;Yoon Yeo-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.541-542
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    • 2006
  • A micro-size caterpillar mixer has been recently used fur desktop chemical factory and so attractive due to small investment fund for arranging the factory and high efficiency by mixing in sub micro-level region. We report the fabrication of caterpillar mixer and its surface treatment for enhancement of mixing performance. We used the

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